2002-2006 Mini Cooper S Engine R&R Torque Specs

1.6L I4 Supercharged

Applies to 2002, 2003, 2004, 2005, and 2006 Mini Cooper S

Labor Time:10 hours

Torque Values (15 specifications)

Component	Nm	lb-ft	Notes
⚠️ AC Compressor Bolts	25	18	—
⚠️ Alternator Mounting Bolts	50	37	—
Cover Bolts	15	11	—
⚠️ Engine Mount-to-Block Bolts	65	48	—
⚠️ Engine Mount-to-Frame Bolts	75	55	—
⚠️ Exhaust Manifold Nuts	30	22	Apply anti-seize, work hot-to-cold
⚠️ Flywheel Bolts	95	70	Often TTY, tighten in star pattern
⚠️ Gasket Bolts	19	14	—
Mounting Bolts	26	19	—
⚠️ Mounting Bolts	45	33	—
⚠️ Oil Drain Plug	35	26	Use new crush washer
⚠️ Power Steering Pump Bolts	25	18	—
Sensor Bolts	10	8	—
⚠️ Starter Mounting Bolts	50	37	—
⚠️ Transmission-to-Engine Bolts	55	41	—

The primary torque specification for engine r&r on a 2002-2006 Mini Cooper S is 25 Nm (18 lb-ft).

There are 15 torque specifications for engine r&r on the 2002-2006 Mini Cooper S 1.6L I4 Supercharged, covering all related fasteners and components.