2003-2014 Volvo XC90 Headlight Assembly - Pair Torque Specs

4.4L V8

Applies to 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, and 2014 Volvo XC90

Labor Time:1.8 hours

Torque Values (11 specifications)

Component	Nm	lb-ft	Notes
Battery Terminal Bolts	6	4	Do not overtighten
Bracket Bolts	20	15	—
Connector Screws	4	3	—
Cover Screws	11	8	—
⚠️ Ground Bolt	14	10	—
⚠️ Ground Strap Bolt	14	10	Clean contact surfaces
Ground Strap Bolts	12	9	Ensure clean contact
Module Mounting Bolts	8	6	—
⚠️ Mounting Bolts	34	25	—
Sensor Mounting Bolts	10	7	—
⚠️ Terminal Bolts	7	5	—

The primary torque specification for headlight assembly - pair on a 2003-2014 Volvo XC90 is 6 Nm (4 lb-ft). Note: Do not overtighten

There are 11 torque specifications for headlight assembly - pair on the 2003-2014 Volvo XC90 4.4L V8, covering all related fasteners and components.