The 2009 Sequoia is built on Toyota's proven full-size truck platform, but the 5.7L V8 has a well-documented piston skirt defect causing catastrophic engine failure, while the 4.6L is generally reliable. Transmission cooler line failures and front seat heater malfunctions are also platform-specific concerns.
Symptoms: Cold-start piston slap lasting 30+ seconds, Metal shavings in oil, Sudden loss of compression, Engine knock progressing to seizure, Check engine light with misfire codes
Fix: Toyota issued TSB 0094-10 acknowledging defective piston skirts on 2007-2009 5.7L engines. Repair requires complete short block replacement or full rebuild with updated pistons. 25-35 labor hours for removal, rebuild, and reinstallation. Many owners report Toyota goodwill assistance even outside warranty, but success varies by dealer and documentation.
Estimated cost: $8,000-15,000
Transmission Oil Cooler Line Leaks
Common · medium severity
Typical onset: 100,000-160,000 mi
Symptoms: Transmission fluid dripping near radiator, Burnt fluid smell, Pink fluid on driveway, Low transmission fluid warning, Intermittent shifting issues when fluid low
Fix: Factory cooler lines develop pinhole leaks or crack at fittings due to heat cycling and road salt. Both lines should be replaced simultaneously with OEM or high-quality aftermarket steel-braided lines. 2-3 labor hours including fluid flush. Check radiator-mounted cooler for internal leaks at same time.
Estimated cost: $400-700
Front Seat Heater Element Failures (Recall-Related)
Common · low severity
Symptoms: Seat heater stops working one side, Burning smell from seat, Intermittent heating, Seat heater button light flashes
Fix: Multiple recalls for seat heater elements overheating or failing. Even post-recall, replacement elements can fail again. Requires seat cover removal and heater pad replacement. 2-4 hours per seat depending on whether just pad or entire element assembly needs replacement. Check for active recalls first—Toyota may cover.
Estimated cost: $400-900
Power Steering Hose Leaks (Hydraulic System)
Occasional · medium severity
Typical onset: 90,000-140,000 mi
Symptoms: Power steering fluid leaks near frame rail, Groaning noise on cold starts, Steering effort increases when fluid low, Fluid visible on inner fender liner
Fix: High-pressure steering hose deteriorates where it routes near exhaust heat. Two recalls issued for hose routing issues but non-recalled vehicles still experience failures. Replace high-pressure hose and inspect pump and rack for damage from running low on fluid. 1.5-2.5 labor hours.
Estimated cost: $350-600
Rear Differential Pinion Seal Leaks
Occasional · low severity
Typical onset: 80,000-130,000 mi
Symptoms: Gear oil dripping from rear diff front seal, Visible oil on differential housing, Staining on driveway under rear axle
Fix: Pinion seal weeps due to age and wear. Requires driveshaft removal, pinion nut torque verification, and seal replacement. Critical to set pinion bearing preload correctly on reassembly. 2-3 labor hours plus differential fluid. Address before seal failure causes bearing damage.
Estimated cost: $400-650
Secondary Air Injection Pump Failure (5.7L)
Occasional · low severity
Typical onset: 120,000-180,000 mi
Symptoms: Check engine light P0410 or P0418, Loud rattling from engine bay on cold start, Failed emissions test, Pump runs continuously
Fix: Air pump seizes or valve sticks, preventing secondary air injection during warm-up. Required for emissions compliance but doesn't affect driveability. Pump replacement involves removing engine covers and accessing driver-side engine bay. 2-3 labor hours. Some states allow delete if not emissions-tested.
Estimated cost: $600-1,100
Owner tips
If buying a 5.7L V8, do a cold-start inspection and listen for piston slap—walk away if present or negotiate engine replacement into price
Change transmission fluid every 50,000 miles even though Toyota says 'lifetime'—prevents valve body and cooler issues
Inspect transmission cooler lines annually for seepage, especially in salt states—catch them before catastrophic leak
Keep records of all steering hose or seat heater work—Toyota has issued multiple recalls and may provide goodwill coverage with documentation
Buy the 4.6L V8 without hesitation; avoid the 5.7L unless engine has been rebuilt with updated pistons or you have $10K set aside for a short block—otherwise this is a tank that'll outlast most owners.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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STEERING:HYDRAULIC POWER ASSIST SYSTEM · 21E103000
2021-12-23
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain JTEKT power steering gear assembly service parts for 2007-2021 Tundra and 2008-2022 Sequoia, part numbers 44250-0C160, 44250-0C131, 44250-0C170, and 11250-0C121. The power steering gear assembly may have been manufactured incorrectly, which can result in an oil leak.
Consequence: An oil leak may cause a sudden loss of power steering assist, increasing the risk of a crash.
Remedy: Dealers will inspect and replace the power steering gear assembly, free of charge. Owner notification letters were mailed on February 17, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 21TH01.
STEERING:HYDRAULIC POWER ASSIST SYSTEM · 21V920000
2021-11-23
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2008-2022 Sequoia and 2007-2021 Tundra vehicles. The power steering gear assembly may have been manufactured incorrectly, which can result in an oil leak.
Consequence: An oil leak may cause a sudden loss of power steering assist, increasing the risk of a crash.
Remedy: Dealers will inspect and replace the power steering gear assembly as necessary, free of charge. Owner notification letters were mailed on January 21, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's numbers for this recall are 21TB10 and 21TA10.
Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.
Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.
Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS · 15V689000
2015-10-22
Toyota Motor Company (Toyota) is recalling certain model year 2009-2011 Tundra, Sequoia, Corolla, Corolla Matrix and Scion xB, 2008-2011 Highlander and Highlander Hybrid, 2007 Camry and Camry Hybrid, 2009 Camry and Camry Hybrid, 2006-2011 RAV4, 2006-2010 Yaris, and 2009-2010 Scion xD and Pontiac Vibe vehicles. During the manufacturing of the Power Window Master Switch (PWMS), grease lubricant may have been inconsistently applied to the sliding electrical contacts.
Consequence: If the sliding electrical contacts are not protected by lubricant, debris and moisture that get into the switch may cause a short circuit and the switch assembly may overheat and melt, increasing the risk of a fire.
Remedy: Toyota will notify owners, and dealers will inspect the switch, applying a lubricant if no abnormality is found. If abnormality is found, the PWMS circuit board will be replaced, free of charge. The recall is expected to begin December 20, 2015. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is C0M.
Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.
Consequence: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.
Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.
VISIBILITY:POWER WINDOW DEVICES AND CONTROLS · 12V491000
2012-10-10 · EA12006
Toyota is recalling certain model year 2007-2009 Camry, Camry Hybrid, RAV4, Corolla, Corolla Matrix, Tundra, Sequoia, Highlander, Highlander Hybrid, Yaris, Scion xB, Scion xD and Pontiac Vibe vehicles. The power window master switch assemblies in some of these vehicles were built using a less precise process for lubricating the internal components of the switch assemblies. Irregularities in this lubrication process may cause the power window master switch assemblies to malfunction and overheat.
Consequence: If the switch overheats, it may melt, possibly resulting in a fire.
Remedy: Toyota will notify its owners, and dealers will inspect the switch and apply a special grease that inhibits heat build up or replace any switch damaged by the defect, free of charge. Toyota owners that experience a problem with a switch should not attempt to make repairs, but should contact their Toyota dealer or the Toyota Customer Experience Center at 1-800-331-4331.
General Motors will contact the Pontiac Vibe owners affected by this recall and GM dealers will inspect and repair switches as necessary. Those owners may contact Pontiac Customer Care at 1-800-762-2737.
TIRES:PRESSURE MONITORING AND REGULATING SYSTEMS · 11V148000
2011-03-04
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2008 THROUGH 2011 FJ CRUISER, LAND CRUISER, TACOMA, SEQUOIA AND TUNDRA VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 138, "TIRE PRESSURE MONITORING SYSTEM (TPMS)." WHEN FACTORY-INSTALLED WHEELS AND TIRES WERE REPLACED WITH TOYOTA AUTHORIZED ACCESSORY WHEELS AND LT TIRES PRIOR TO FIRST SALE, THE TIRE PRESSURE MONITORING SYSTEMS WERE NOT RE-CALIBRATED CORRECTLY AND THEREFORE DO NOT START ILLUMINATING THE LOW TIRE PRESSURE WARNING TELLTALE AT THE REQUIRED MINIMUM ACTIVATION PRESSURE.
Consequence: FAILURE TO WARN OF TIRE DEFLATIONS IS A NON-COMPLIANCE WITH FMVSS 138 AND COULD LEAD TO TIRE FAILURE INCREASING THE RISK OF A CRASH.
Remedy: FOR THE LAND CRUISER, SEQUOIA, TACOMA AND TUNDRA VEHICLES, THE DEALER WILL RE-CALIBRATE THE TIRE PRESSURE MONITORING SYSTEM ON AFFECTED VEHICLES AND INSTALL AN UPDATED TIRE AND LOADING INFORMATION LABEL AT NO CHARGE. FOR THE FJ CRUISER VEHICLES, THE TPMS CANNOT BE RESET SO THE ELECTRONIC CONTROL UNIT (ECU) FOR THE TPMS WILL BE REPLACED. TOYOTA IS CURRENTLY DEVELOPING THE REMEDY ECU. IF AN OWNER IS NOT CERTAIN WHETHER HIS OR HER VEHICLE IS EQUIPPED WITH THESE ACCESSORIES, PLEASE CONTACT ANY TOYOTA DEALER FOR AN INSPECTION AT NO CHARGE. THE SAFETY RECALL BEGAN ON MARCH 31, 2011. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
EQUIPMENT:OTHER:LABELS · 10V035000
2010-02-03
GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.
Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.
Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 AVALON, MODEL YEAR 2007-2010 CAMRY, MODEL YEAR 2009-2010 COROLLA, COROLLA MATRIX, RAV4, MODEL YEAR 2010 HIGHLANDER, MODEL YEAR 2008-2010 SEQUOIA, AND MODEL YEAR 2007-2010 TUNDRA VEHICLES. DUE TO THE MANNER IN WHICH THE FRICTION LEVER INTERACTS WITH THE SLIDING SURFACE OF THE ACCELERATOR PEDAL INSIDE THE PEDAL SENSOR ASSEMBLY, THE SLIDING SURFACE OF THE LEVER MAY BECOME SMOOTH DURING VEHICLE OPERATION. IN THIS CONDITION, IF CONDENSATION OCCURS ON THE SURFACE, AS MAY OCCUR FROM HEATER OPERATION (WITHOUT A/C) WHEN THE PEDAL ASSEMBLY IS COLD, THE FRICTION WHEN THE ACCELERATOR PEDAL IS OPERATED MAY INCREASE, WHICH MAY RESULT IN THE ACCELERATOR PEDAL BECOMING HARDER TO DEPRESS, SLOWER TO RETURN, OR, IN THE WORST CASE, MECHANICALLY STUCK IN A PARTIALLY DEPRESSED POSITION.
Consequence: THE ACCELERATOR PEDAL MAY BECOME HARD TO DEPRESS, SLOW TO RETURN TO IDLE, OR, IN THE WORST CASE, MECHANICALLY STUCK IN A PARTIALLY DEPRESSED POSITION, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSTALL A REINFORCEMENT BAR IN THE ACCELERATOR PEDAL WHICH WILL ALLOW THE PEDAL TO OPERATE SMOOTHLY. GM WILL NOTIFY OWNERS FOR THE PONTIAC VIBE PLEASE SEE 10V-018. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN ON FEBRUARY 5, 2010 AND WILL BE COMPLETED ON MARCH 15, 2010. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
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