2003-2024 Chevrolet Express Headlight Assembly - Pair Torque Specs

6.0L V8

Applies to 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, and 2024 Chevrolet Express

Labor Time:2.2 hours

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Torque Values (22 specifications)

Component	Nm	lb-ft	Notes
Battery Terminal Bolts	6	4	Do not overtighten
Battery Terminal Bolts	6	4	Do not overtighten
Bracket Bolts	27	20	—
Bracket Bolts	27	20	—
Connector Screws	5	4	—
Connector Screws	5	4	—
Cover Screws	15	11	—
Cover Screws	15	11	—
Ground Bolt	18	14	—
⚠️ Ground Bolt	18	14	—
⚠️ Ground Strap Bolt	19	14	Clean contact surfaces
Ground Strap Bolt	19	14	Clean contact surfaces
Ground Strap Bolts	12	9	Ensure clean contact
Ground Strap Bolts	12	9	Ensure clean contact
Module Mounting Bolts	8	6	—
Module Mounting Bolts	8	6	—
Mounting Bolts	46	34	—
⚠️ Mounting Bolts	46	34	—
Sensor Mounting Bolts	10	7	—
Sensor Mounting Bolts	10	7	—
Terminal Bolts	9	7	—
⚠️ Terminal Bolts	9	7	—

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Common Questions

What is the torque spec for headlight assembly - pair on a 2003-2024 Chevrolet Express?

The primary torque specification for headlight assembly - pair on a 2003-2024 Chevrolet Express is 6 Nm (4 lb-ft). Note: Do not overtighten

How many torque specs are there for Chevrolet Express headlight assembly - pair?

There are 22 torque specifications for headlight assembly - pair on the 2003-2024 Chevrolet Express 6.0L V8, covering all related fasteners and components.