2003-2005 Ford Excursion Pistons - All Torque Specs

6.0L V8 Power Stroke Diesel

Applies to 2003, 2004, and 2005 Ford Excursion

Labor Time:22 hours

Torque Values (13 specifications)

Component	Nm	lb-ft	Notes
⚠️ Connecting Rod Bolts	45	33	TTY - critical torque plus angle
Cover Bolts	22	16	—
⚠️ Cylinder Head Bolts	65	48	TTY - tighten in sequence plus angle
Electrical Connector Bolts	9	7	—
⚠️ Gasket Bolts	27	20	—
⚠️ Gasket Surface Bolts	27	20	Clean mating surfaces
⚠️ Main Bearing Cap Bolts	75	55	TTY - tighten in sequence plus angle
⚠️ Mounting Bolts	64	47	—
⚠️ Oil Drain Plug	35	26	Use new crush washer
⚠️ Oil Pan Bolts	12	9	—
⚠️ Oil Pump Pickup Tube	12	9	—
Sensor Bolts	15	11	—
Sensor Mounting Bolts	15	11	—

Other Jobs with Torque Specs

Common Questions

What is the torque spec for pistons - all on a 2003-2005 Ford Excursion?

The primary torque specification for pistons - all on a 2003-2005 Ford Excursion is 45 Nm (33 lb-ft). Note: TTY - critical torque plus angle

How many torque specs are there for Ford Excursion pistons - all?

There are 13 torque specifications for pistons - all on the 2003-2005 Ford Excursion 6.0L V8 Power Stroke Diesel, covering all related fasteners and components.