Short Block Replacement Torque Specifications

2003-2005 Ford Excursion 6.0L V8 Power Stroke Diesel

Labor Time:15 hours

Torque Values (16 specifications)

Component	Nm	lb-ft	Notes
⚠️ Connecting Rod Bolts	45	33	TTY - critical torque plus angle
Cover Bolts	22	16	—
⚠️ Crankshaft Pulley Bolt	180	133	Often TTY - check spec, may require impact
Electrical Connector Bolts	9	7	—
⚠️ Flywheel Bolts	95	70	Often TTY, tighten in star pattern
⚠️ Gasket Bolts	27	20	—
⚠️ Gasket Surface Bolts	27	20	Clean mating surfaces
⚠️ Main Bearing Cap Bolts	75	55	TTY - tighten in sequence plus angle
⚠️ Mounting Bolts	64	47	—
⚠️ Oil Drain Plug	35	26	Use new crush washer
⚠️ Oil Pan Bolts	12	9	—
⚠️ Oil Pump Bolts	12	9	—
Sensor Bolts	15	11	—
Sensor Mounting Bolts	15	11	—
⚠️ Timing Cover Bolts - 8mm	25	18	Tighten in sequence
⚠️ Transmission-to-Engine Bolts	55	41	—

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Common Questions

What is the torque spec for short block replacement on a 2003-2005 Ford Excursion?

The primary torque specification for short block replacement on a 2003-2005 Ford Excursion is 45 Nm (33 lb-ft). Note: TTY - critical torque plus angle

How many torque specs are there for Ford Excursion short block replacement?

There are 16 torque specifications for short block replacement on the 2003-2005 Ford Excursion 6.0L V8 Power Stroke Diesel, covering all related fasteners and components.