2002-2005 Ford Explorer Short Block Replacement Torque Specs

4.0L V6 SOHC

Applies to 2002, 2003, 2004, and 2005 Ford Explorer

Labor Time:17.2 hours

Torque Values (57 specifications)

Component	Nm	lb-ft	Notes
Connecting Rod Bolts	45	33	TTY - critical torque plus angle
Connecting Rod Bolts	45	33	TTY - critical torque plus angle
⚠️ Connecting Rod Bolts	45	33	TTY - critical torque plus angle
Cover Bolts	19	14	—
Cover Bolts	19	14	—
Cover Bolts	19	14	—
Cover Bolts	19	14	—
Cover Bolts	19	14	—
Cover Bolts	19	14	—
Crankshaft Pulley Bolt	180	133	Often TTY - check spec, may require impact
Crankshaft Pulley Bolt	180	133	Often TTY - check spec, may require impact
⚠️ Crankshaft Pulley Bolt	180	133	Often TTY - check spec, may require impact
Electrical Connector Bolts	8	6	—
Electrical Connector Bolts	8	6	—
Electrical Connector Bolts	8	6	—
⚠️ Flywheel Bolts	95	70	Often TTY, tighten in star pattern
Flywheel Bolts	95	70	Often TTY, tighten in star pattern
Flywheel Bolts	95	70	Often TTY, tighten in star pattern
⚠️ Gasket Bolts	23	17	—
Gasket Bolts	23	17	—
Gasket Bolts	23	17	—
Gasket Surface Bolts	23	17	Clean mating surfaces
Gasket Surface Bolts	23	17	Clean mating surfaces
⚠️ Gasket Surface Bolts	23	17	Clean mating surfaces
Main Bearing Cap Bolts	75	55	TTY - tighten in sequence plus angle
Main Bearing Cap Bolts	75	55	TTY - tighten in sequence plus angle
⚠️ Main Bearing Cap Bolts	75	55	TTY - tighten in sequence plus angle
Mounting Bolts	54	40	—
Mounting Bolts	31	23	—
Mounting Bolts	55	40	—
Mounting Bolts	54	40	—
Mounting Bolts	31	23	—
⚠️ Mounting Bolts	55	40	—
⚠️ Mounting Bolts	54	40	—
Mounting Bolts	31	23	—
Mounting Bolts	55	40	—
Oil Drain Plug	35	26	Use new crush washer
⚠️ Oil Drain Plug	35	26	Use new crush washer
Oil Drain Plug	35	26	Use new crush washer
Oil Pan Bolts	12	9	—
⚠️ Oil Pan Bolts	12	9	—
Oil Pan Bolts	12	9	—
Oil Pump Bolts	12	9	—
Oil Pump Bolts	12	9	—
⚠️ Oil Pump Bolts	12	9	—
Sensor Bolts	12	9	—
Sensor Bolts	12	9	—
Sensor Bolts	12	9	—
Sensor Mounting Bolts	12	9	—
Sensor Mounting Bolts	12	9	—
Sensor Mounting Bolts	12	9	—
Timing Cover Bolts - 8mm	25	18	Tighten in sequence
Timing Cover Bolts - 8mm	25	18	Tighten in sequence
⚠️ Timing Cover Bolts - 8mm	25	18	Tighten in sequence
Transmission-to-Engine Bolts	55	41	—
⚠️ Transmission-to-Engine Bolts	55	41	—
Transmission-to-Engine Bolts	55	41	—

Other Jobs with Torque Specs

Common Questions

What is the torque spec for short block replacement on a 2002-2005 Ford Explorer?

The primary torque specification for short block replacement on a 2002-2005 Ford Explorer is 45 Nm (33 lb-ft). Note: TTY - critical torque plus angle

How many torque specs are there for Ford Explorer short block replacement?

There are 57 torque specifications for short block replacement on the 2002-2005 Ford Explorer 4.0L V6 SOHC, covering all related fasteners and components.