Long Block Replacement Torque Specifications

2002-2006 Mini Cooper S 1.6L I4 Supercharged

Labor Time:12 hours

Torque Values (18 specifications)

Component	Nm	lb-ft	Notes
⚠️ Camshaft Cap Bolts	14	10	Tighten in sequence from center outward, multiple passes
⚠️ Connecting Rod Bolts	45	33	TTY - critical torque plus angle
Cover Bolts	15	11	—
⚠️ Cylinder Head Bolts	65	48	TTY - tighten in sequence plus angle
⚠️ Exhaust Manifold Nuts	30	22	Apply anti-seize, work hot-to-cold
⚠️ Flywheel Bolts	95	70	Often TTY, tighten in star pattern
⚠️ Gasket Bolts	19	14	—
⚠️ Intake Manifold Bolts	25	18	—
⚠️ Main Bearing Cap Bolts	75	55	TTY - tighten in sequence plus angle
Mounting Bolts	26	19	—
⚠️ Mounting Bolts	45	33	—
⚠️ Oil Drain Plug	35	26	Use new crush washer
⚠️ Oil Pan Bolts	12	9	—
Sensor Bolts	10	8	—
⚠️ Timing Chain Tensioner Bolt	25	18	Install with pin/clip to compress
⚠️ Timing Cover Bolts - 8mm	25	18	Tighten in sequence
⚠️ Transmission-to-Engine Bolts	55	41	—
Valve Cover Bolts	10	7	Tighten in sequence

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Common Questions

What is the torque spec for long block replacement on a 2002-2006 Mini Cooper S?

The primary torque specification for long block replacement on a 2002-2006 Mini Cooper S is 14 Nm (10 lb-ft). Note: Tighten in sequence from center outward, multiple passes

How many torque specs are there for Mini Cooper S long block replacement?

There are 18 torque specifications for long block replacement on the 2002-2006 Mini Cooper S 1.6L I4 Supercharged, covering all related fasteners and components.