The 2007 Tacoma is generally rock-solid, but suffers from a catastrophic engine flaw in 2.7L and early 4.0L V6s — piston ring failures that consume oil and destroy motors. Frame rust (pre-recall) and leaf spring breakage also hit hard in salt states.
Piston Ring Failure / Excessive Oil Consumption (2.7L I4 and 4.0L V6)
Common · high severity
Typical onset: 80,000-150,000 mi
Symptoms: Blue smoke on startup or acceleration, Oil consumption exceeding 1 quart per 1,000 miles, Fouled spark plugs and misfires (P0300-P0306 codes), Loss of power under load
Fix: Requires complete engine teardown: pistons, rings, honing cylinders, new bearings. Shop time 20-30 hours for in-frame rebuild; many opt for reman short block swap (12-16 hours). Toyota had a warranty extension (expired) but no recall.
Estimated cost: $4,000-7,500
Frame Rust-Through (Pre-Recall Units)
Common · high severity
Symptoms: Visible perforation or scaling rust on rear frame sections near leaf spring mounts, Flaking/bubbling undercoating, Frame flex or cracking noise over bumps (advanced cases)
Fix: Toyota issued recall 10TA2 for frame replacement on rust-belt trucks through 2010 MY, but many 2007s aged out of eligibility by mileage/time. If frame is compromised, it's totaled — no safe repair. Recall-replaced frames got 15-year unlimited-mile warranty.
Rear Leaf Spring Breakage
Occasional · high severity
Typical onset: 100,000-180,000 mi
Symptoms: Loud bang from rear suspension, Severe rear sag on one side, Metal-on-metal clunking over bumps, Visible crack or separation in spring leaves
Fix: Main leaf cracks at center pin or at u-bolt contact points, especially on overloaded or salt-exposed trucks. Replace full spring pack both sides (don't mix old/new). 2-3 hours per side. Recall 13TA2 covered some but not all 2007s.
Estimated cost: $600-1,200
Transmission Oil Cooler Line Corrosion (Auto Trans)
Occasional · medium severity
Typical onset: 120,000-180,000 mi
Symptoms: Transmission fluid leaking at radiator cooler fittings, Pink fluid drips under front of truck, Low trans fluid warning or slipping shifts
Fix: Steel cooler lines rust at crimped ends or where they pass frame brackets. Replace both lines (OEM or aftermarket braided). 1.5-2 hours labor plus fluid/filter service. Prevent by inspecting lines during every oil change.
Estimated cost: $350-600
Accelerator Pedal / Throttle Body Carbon Buildup (V6)
Occasional · low severity
Typical onset: 60,000-120,000 mi
Symptoms: Hesitation or stumble on light throttle, Rough idle when cold, Intermittent stalling at stoplights, Check engine light with P0505 (IAC system)
Fix: Throttle body plate carbons up, causing sticky response. Clean throttle body with spray and rag (0.5 hour). Pedal assembly itself was subject to recall 10TA1 for floor mat interference — verify pedal was updated. Not a major cost issue.
Estimated cost: $80-150
Front Lower Ball Joint Wear
Common · medium severity
Typical onset: 80,000-130,000 mi
Symptoms: Clunking over bumps from front suspension, Steering wander or looseness, Excessive play in wheel when jacked up (grab at 12/6 o'clock), Inner tire edge wear
Fix: OEM ball joints are pressed into the lower control arm; aftermarket replacements are screw-in or press-in. Most shops replace the whole lower control arm assembly (easier). 2 hours per side plus alignment. Inspect every tire rotation after 60k.
Estimated cost: $600-900
Tailgate Handle Cable Failure
Occasional · low severity
Symptoms: Tailgate handle pulls but gate won't unlatch, Requires wiggling or multiple attempts to open, Visible fray or kink in white plastic-coated cable inside handle
Fix: Plastic-coated actuator cable frays at bend point inside handle assembly. Replace handle assembly or just the cable (aftermarket). 0.5 hour labor. Common enough that many owners keep a spare cable in the toolbox.
Estimated cost: $80-180
Owner tips
Check oil level every 500 miles starting at 80k — early warning for piston ring failure.
Inspect frame thoroughly before purchase; use a screwdriver to probe suspect areas (behind rear wheels, crossmembers).
Fluid-film or oil-spray the frame annually if in salt states — prevents rust better than rubberized coatings.
Replace transmission fluid/filter every 30k (not 'lifetime' as manual suggests) to avoid cooler line contamination.
Keep load within GVWR — overloading accelerates leaf spring fatigue.
Verify recall 10TA1 (pedal) and 13TA2 (leaf springs) were completed; VIN lookup at Toyota dealer.
Buy a rust-free example with documented low oil consumption and you've got a 300k-mile truck; buy one with frame rot or a smoking motor and you've bought a parts donor.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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Southeast Toyota Distributors, LLC (SET) is recalling certain 2005-2011 4Runner, Highlander, Sequoia, and Sienna, 2005-2010 Avalon and Tundra, 2006-2008 Camry Solara, 2006-2010 Highlander hybrid, 2006-2011 Rav4 and Tacoma, 2007-2010 FJ Cruiser, 2007-2011 Camry hybrid, 2009-2010 Venza, 2010-2012 Prius, 1988-1990 and 2005-2010 Camry, and 1989 and 2009-2010 Corolla vehicles equipped with aftermarket accessory seat heaters with a copper strand heating element. The electrical wiring in the seat heaters may be damaged when the seat cushion is compressed.
Consequence: If damaged, the copper strand heating element may short circuit, increasing the risk of a fire.
Remedy: SET will notify owners, and dealers will disconnect the seat heaters, free of charge, and refund the purchase price of the seat heater accessory. The recall began on July 14, 2016. Owners may contact SET customer service at 1-866-405-4226. SET number for this recall is SET16B.
Southeast Toyota Distributors, LLC (SET) is recalling certain model year 2010-2011 Prius and Corolla, 2009-2011 Venza, 2006-2010 Avalon, 2007-2010 FJ Cruiser, 2005-2011 Sienna and Sequoia, 2006-2011 Tacoma 4x2 and 4x4, Camry, Highlander, Tundra 4x2 and 4x4, and 2007-2011 Rav4 and 4Runner. The affected vehicles may experience compression of the seat cushion which may damage the seat heater wiring.
Consequence: Damage to the seat heater wiring could cause the wires to short, increasing the risk of the seat burning and causing personal injury to the occupant.
Remedy: SET will notify owners, and dealers will disconnect the heaters with copper strand heating elements and refund the purchase price of the seat heater accessory, free of charge. The recall is expected to began in January 2015. Owners may contact SET customer service at 1-866-405-4226.
SUSPENSION:REAR:SPRINGS:LEAF SPRING ASSEMBLY:LEAF · 14V604000
2014-09-29
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain model year 2005-2011 Toyota Tacoma Pre-Runner and 4x4 vehicles manufactured September 14, 2009, to October 11, 2010. In the affected vehicles, one of the leaf springs may fracture due to stress or corrosion. While being driven, the broken leaf could move out of position and contact surrounding components including the fuel tank, possibly puncturing the tank and causing a fuel leak.
Consequence: If the fuel tank leaks fuel from being punctured, there is an increased risk of a fire.
Remedy: Toyota will notify owners and dealers will install new rear leaf spring assemblies. The recall began on January 29, 2016. Owners may contact Toyota customer service at 1-800-331-4331.
SEAT BELTS · 13V337000
2013-08-07
Toyota is recalling certain model year 2005-2010 Tacoma Access Cab vehicles manufactured September 14, 2004, through March 29, 2010; and model year 2011 Tacoma Access Cab vehicles manufactured July 1, 2010, through September 7, 2011. If the access doors are repeatedly and forcefully closed, the screws that attach the seat belt pre-tensioner to the seat belt retractor can loosen over time. If the screws loosen completely, the seat belt pre-tensioner and the retractor spring cover could detach from the seat belt retractor.
Consequence: If the seat belt pre-tensioner detaches from the seat belt assembly, the seat belt pre-tensioner will not perform as designed, increasing the risk of injury in a severe crash.
Remedy: Toyota will notify owners, and dealers will inspect the seat belt assemblies. Based on the inspection, the seat belt assembly will be replaced or new pre-tensioner screws will be installed with thread-locking sealant and a retractor spring cover with stopper ribs to prevent loosening of the screws. These services will be provided at no cost to the owner. The recall began during February 2014. Owners may contact Toyota at 1-800-331-4331.
AIR BAGS:FRONTAL · 12V092000
2012-03-07
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2009 TACOMA VEHICLES, MANUFACTURED FROM SEPTEMBER 14, 2004, THROUGH AUGUST 29, 2008. OVER TIME, STEERING WHEEL VIBRATION MAY DAMAGE THE SPIRAL CABLE ASSEMBLY (CLOCKSPRING) THAT POWERS THE DRIVERS AIR BAG MODULE. IF DAMAGE OCCURS, THE AIR BAG WARNING LAMP WILL ILLUMINATE AND THE AIR BAG MAY BECOME DEACTIVATED.
Consequence: IN THE EVENT OF A CRASH, THE DRIVERS SIDE AIR BAG MAY NOT DEPLOY, INCREASING THE RISK OF PERSONAL INJURY.
Remedy: TOYOTA WILL NOTIFY OWNERS, AND DEALERS WILL REPLACE THE SPIRAL CABLE ASSEMBLY, FREE OF CHARGE. AN INTERIM LETTER IS EXPECTED TO BE MAILED TO OWNERS DURING APRIL 2012. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
EQUIPMENT:OTHER:LABELS · 10V035000
2010-02-03
GULF STATES TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2010 VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD BETWEEN SEPTEMBER 1, 2005 AND JUNE 2, 2008 WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.
Consequence: THIS DOES NOT MEET THE STANDARD REQUIREMENTS.
Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. DEALERS WILL ALSO CORRECT THE OWNER'S MANUAL. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT GULF STATES TOYOTA AT 713-580-3300.
EQUIPMENT:OTHER:LABELS · 10V036000
2010-02-03
SOUTHEAST TOYOTA IS RECALLING CERTAIN MODEL YEAR 2005-2011 PASSENGER VEHICLES FOR FAILING TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THESE VEHICLES WERE SOLD WITHOUT THE REQUISITE LOAD CARRYING CAPACITY MODIFICATION LABELS.
Consequence: A DRIVER MAY OVERLOAD A VEHICLE WHICH MAY INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL MAIL TO CONSUMERS THE CORRECTED LABEL OR THE CUSTOMER WILL HAVE THE OPTION FOR DEALERS TO INSTALL THE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON MAY 27, 2010. OWNERS MAY CONTACT SOUTHEAST TOYOTA AT 1-800-301-6859.
TOYOTA IS RECALLING CERTAIN MODEL YEAR 2004-2010 PASSENGER VEHICLES. THE ACCELERATOR PEDAL CAN GET STUCK IN THE WIDE OPEN POSITION DUE TO ITS BEING TRAPPED BY AN UNSECURED OR INCOMPATIBLE DRIVER'S FLOOR MAT.
Consequence: A STUCK OPEN ACCELERATOR PEDAL MAY RESULT IN VERY HIGH VEHICLE SPEEDS AND MAKE IT DIFFICULT TO STOP THE VEHICLE, WHICH COULD CAUSE A CRASH, SERIOUS INJURY OR DEATH.
Remedy: TOYOTA FILED AN AMENDED DEFECT REPORT ON NOVEMBER 25, 2009, STATING THAT DEALERS WILL MODIFY THE ACCELERATOR PEDAL AND, ON CERTAIN VEHICLES, ALTER THE SHAPE OF THE FLOOR SURFACE UNDER THE PEDAL. THESE CHANGES ADDRESS THE RISK OF PEDAL ENTRAPMENT DUE TO INTERFERENCE WITH THE FLOOR MAT. REDESIGNED ACCELERATOR PEDALS WILL BECOME AVAILABLE BEGINNING IN APRIL 2010 AND DEALERS WILL REPLACE ANY MODIFIED PEDAL WITH THE NEW PEDAL IF DESIRED. ALSO, DEALERS WILL REPLACE ANY GENUINE TOYOTA OR LEXUS ALL-WEATHER FLOOR MATS WITH REDESIGNED ALL-WEATHER MATS, OR REPURCHASE THE PREVIOUS MATS FROM OWNERS WHO DO NOT WANT THE NEW ONES. ADDITIONALLY, SOFTWARE MODIFICATIONS WILL BE INSTALLED ON CAMRY, AVALON AND LEXUS ES 350, IS 350 AND IS 250 MODELS THAT WILL ENSURE THAT THE BRAKE OVERRIDES THE ACCELERATOR IN THE EVENT BOTH BRAKE AND ACCELERATOR PEDALS ARE APPLIED. TOYOTA WILL BEGIN MAILING LETTERS TO OWNERS ON DECEMBER 31, 2009. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331, LEXUS AT 1-800-255-3987.
EQUIPMENT:OTHER:LABELS · 09V223000
2009-06-15
TOYOTA IS RECALLING 27,080 MODEL YEAR 2005 THROUGH 2010 PASSENGER CARS BUILT FROM SEPTEMBER 1, 2005 TO MAY 4, 2009. THESE VEHICLES WERE NOT EQUIPPED WITH LOAD CARRYING CAPACITY MODIFICATION LABELS WHICH FAILS TO CONFORM WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS."
Consequence: INCORRECT LOAD CARRYING CAPACITY MODIFICATION LABELS COULD RESULT IN THE VEHICLE BEING OVERLOADED, INCREASING THE RISK OF A CRASH.
Remedy: TOYOTA WILL NOTIFY OWNERS AND PROVIDE THEM WITH A NEW, ACCURATE LABEL TO BE INSTALLED OVER THE INACCURATE LABEL FREE OF CHARGE. THE SAFETY RECALL BEGAN ON AUGUST 18, 2009. OWNERS MAY CONTACT TOYOTA AT 1-888-270-9371.
POWER TRAIN:DRIVELINE · 07V324000
2007-07-26
ON CERTAIN PICKUP TRUCKS EQUIPPED WITH FOUR WHEEL DRIVE, A SECTION OF THE REAR PROPELLER SHAFT MAY HAVE BEEN IMPROPERLY CAST.
Consequence: THE FRONT SIDE OF THE REAR PROPELLER SHAFT COULD SEPARATE AT THE JOINT AND COME INTO CONTACT WITH THE ROAD SURFACE WHICH COULD RESULT IN A LOSS OF VEHICLE CONTROL, INCREASING THE POSSIBILITY OF A CRASH.
Remedy: DEALERS WILL REPLACE THE REAR PROPELLER SHAFT WITH A NEW ONE FREE OF CHARGE. THE RECALL BEGAN ON AUGUST 1, 2007. OWNERS MAY CONTACT TOYOTA AT 1-800-331-4331.
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