The 2019 Tundra with the 5.7L 3UR-FE is mechanically bulletproof but suffers from a few recurring issues: fuel pump failures, transmission cooler leaks, and premature driveline wear. The 4.6L is less common and generally reliable but weaker on resale.
Fuel Pump Failure (Denso Recall Units)
Common · high severity
Symptoms: No-start or hard-start conditions, especially when tank is below half, Engine stumbles or dies at highway speed, Check engine light with fuel system pressure codes P0087/P0191
Fix: Covered under NHTSA recall 20V-133 and 21V-SKI if not already done. If outside recall window or aftermarket pump already installed, expect 2.5-3.5 hours drop-tank labor plus pump module. Many owners don't know recall was performed—verify history before buying.
Estimated cost: $600-1,200
Transmission Oil Cooler Line Leak
Common · medium severity
Typical onset: 70,000-140,000 mi
Symptoms: ATF spots on driveway, usually near front of truck, Transmission running hot (230°F+) under load, Pink fluid residue around radiator side tanks or hard lines to cooler
Fix: The auxiliary cooler lines and internal-to-radiator cooler both fail. Hard lines corrode at crimps; rubber sections crack. Often find both the frame-mounted auxiliary cooler leaking AND the in-radiator unit seeping. Plan on 3-4 hours to replace both cooler circuits, flush system, refill with WS fluid. Don't skip the aux cooler—it's cheap insurance.
Estimated cost: $800-1,400
Exhaust Manifold Tick/Crack (5.7L)
Occasional · low severity
Typical onset: 60,000-120,000 mi
Symptoms: Cold-start ticking from engine bay that fades when warm, Slight exhaust smell in cab on startup, Visible soot staining around manifold-to-head junction
Fix: The cast manifolds crack at the rear-most ports (cylinders 7-8 on driver side most common). Not a safety issue but annoying and can trigger O2 sensor codes eventually. Aftermarket headers or OEM manifolds both work; OEM is 6-8 hours per side due to access. Many owners live with it.
Estimated cost: $1,200-2,200
Rear Axle Seal and Pinion Bearing Noise
Occasional · medium severity
Typical onset: 80,000-150,000 mi
Symptoms: Howling or whirring from rear end that changes with speed, not throttle, Gear oil drip at pinion seal or axle tube ends, Vibration at 65-75 mph that feels like bad U-joint but isn't
Fix: The pinion bearing preload tends to loosen over time, especially on trucks that tow or run oversized tires. Axle seals leak when hubs wear. A pinion seal is 2 hours; full pinion bearing replacement with setup is 4-6 hours and requires shims/setup tools. If noisy, don't wait—collateral damage gets expensive fast.
Estimated cost: $600-1,800
Steering Rack Leak (Hydraulic Assist)
Occasional · medium severity
Typical onset: 90,000-140,000 mi
Symptoms: Power steering fluid weeping from rack boots, Groaning or whining when turning at low speed, Steering feel becomes notchy or sticky at center
Fix: Rack seal failure, especially driver-side inner tie rod seal. Rebuilt racks are hit-or-miss; OEM Toyota rack is reliable but pricey. Budget 3.5-4.5 hours for R&R, alignment included. There was a steering assist recall (20V-SKI) for software—verify it's done, but it doesn't fix leaking seals.
Estimated cost: $1,400-2,200
Secondary Air Injection Valve Rattle (5.7L)
Rare · low severity
Typical onset: 50,000-100,000 mi
Symptoms: Rapid clicking or rattling from engine bay on cold start, lasts 30-90 seconds, Check engine light P0410 (secondary air system), No performance impact, emissions test failure in strict states
Fix: The air injection pump or one-way valves fail. Pump is 2 hours; valves another 1.5 each. California and emissions-strict states care; elsewhere many delete or ignore. Not a breakdown risk but can complicate smog cert.
Estimated cost: $600-1,100
Owner tips
Change ATF at 60k if you tow—the WS fluid degrades faster than Toyota admits. Drain-and-fill, not flush.
Verify fuel pump recall completion (VIN lookup at Toyota dealer) before purchase. Many units still out there.
Diff fluid every 30-40k if you run larger tires or tow. The rear end is stout but needs clean oil.
Rust-check frame and brake lines annually if in salt belt—2019 still has old-school coating, not as good as 2022+.
Buy it—the 5.7L is one of the last unkillable truck engines, and most issues are maintenance-adjacent or recall-covered. Just budget $2k for catch-up work on anything over 100k miles.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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STEERING:HYDRAULIC POWER ASSIST SYSTEM · 21E103000
2021-12-23
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain JTEKT power steering gear assembly service parts for 2007-2021 Tundra and 2008-2022 Sequoia, part numbers 44250-0C160, 44250-0C131, 44250-0C170, and 11250-0C121. The power steering gear assembly may have been manufactured incorrectly, which can result in an oil leak.
Consequence: An oil leak may cause a sudden loss of power steering assist, increasing the risk of a crash.
Remedy: Dealers will inspect and replace the power steering gear assembly, free of charge. Owner notification letters were mailed on February 17, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 21TH01.
STEERING:HYDRAULIC POWER ASSIST SYSTEM · 21V920000
2021-11-23
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2008-2022 Sequoia and 2007-2021 Tundra vehicles. The power steering gear assembly may have been manufactured incorrectly, which can result in an oil leak.
Consequence: An oil leak may cause a sudden loss of power steering assist, increasing the risk of a crash.
Remedy: Dealers will inspect and replace the power steering gear assembly as necessary, free of charge. Owner notification letters were mailed on January 21, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's numbers for this recall are 21TB10 and 21TA10.
EXTERIOR LIGHTING:HEADLIGHTS · 21V688000
2021-09-02
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2018-2021 Tundra vehicles. The headlight electrical circuits may power the high and low beams simultaneously, which could overheat the electrical connector.
Consequence: An overheated electrical connector can increase the risk of a fire.
Remedy: Dealers will modify the engine wire harness assembly and replace any damaged bulb, bulb connector, and/or headlight assembly as necessary, free of charge. Owner notification letters were mailed April 25, 2022. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's numbers for this recall are 21TB06 and 21TA06.
Consequence: If the fuel pump fails, the engine can stall while driving, increasing the risk of a crash.
Remedy: Toyota will notify owners, and dealers will replace the fuel pump assembly with an improved one, free of charge. Owners of specific models were notified that remedy parts were available starting January 21, 2021. Owners of other models will be notified as remedy parts become available. Remedy parts should be available for all affected vehicles by late March 2021. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Note: This recall is an expansion of recall 20V-012. Toyota's number for this recall is 20TA02. Lexus' number for this recall is 20LA01.
EXTERIOR LIGHTING:TURN SIGNAL · 20V410000
2020-07-15
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2018-2020 Toyota Tundra vehicles equipped with LED headlight assemblies. Due to a wiring error, the front turn signals may not flash brightly enough. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices, and Associated Equipment."
Consequence: If the turn signals or hazard lamps do not flash brightly enough, other drivers may fail to see that the turn signal or hazard lamp functions have been activated, increasing the risk of a crash.
Remedy: Toyota will notify owners, and dealers will modify the wire harness connected to the front turn signal bulbs free of charge. The recall began August 17, 2020. Owners may contact Toyota customer service at 1-800-270-9371. Toyota's number for this recall is 20TB12/20TA12.
Toyota Motor Engineering & Manufacturing (Toyota) recalled certain 2018-2019 4Runner, Highlander, Camry, Land Cruiser, Sequoia, Sienna, Tacoma and Tundra, and Lexus RC 300, RC 350, GS 350, GX 460, IS 300, LC 500, LS 500, LX 570, RX 350L, and 2019 Toyota Avalon and Corolla, and certain Lexus NX 300, and ES 350 vehicles on January 13, 2020.
On March 4, 2020, Toyota expanded the recall to include certain 2014-2015 Toyota 4Runner and Land Cruiser, 2018 Avalon, Corolla, 2014 FJ Cruiser, 2017 Sienna and Lexus 2018 ES 350, 2018-2019 GS 300, 2013-2014 GS350, 2014-2015 GX 460, IS 350 and LX 570, 2014 IS F, 2018-2019 IS 350, LC 500H and LS 500H, 2013-2015 LS 460, 2015 NX 200T and RC350, 2017 RC 200T and RX 350. Toyota also removed the 2018-2019 Toyota 4Runner and Land Cruiser and 2018-2019 Lexus GX 460 and LX 570 and 2019 NX300 from inclusion in this recall. On March 19, 2020, Toyota expanded the recall to include 2015 Lexus GS350 vehicles. The low-pressure fuel pump inside the fuel tank may fail.
Consequence: If the fuel pump fails, the engine can stall while driving, increasing the risk of a crash.
Remedy: Toyota will notify owners, and dealers will replace the fuel pump, free of charge. The recall began May 4, 2020. Owners may contact Toyota customer service at 1-888-270-9371 or Lexus customer service at 1-800-255-3987. Toyota's numbers for this recall are 20TB02 and 20TA02 for Toyota vehicles and 20LB01 and 20LA01 for Lexus vehicles.
EQUIPMENT:OTHER:LABELS · 19V244000
2019-03-27
Gulf States Toyota (GST) is recalling certain 2019 C-HR, 4Runner, Avalon, Avalon Hybrid, Camry, Camry Hybrid, Highlander, Land Cruiser, Prius, RAV4, Sequoia, Tacoma, Sienna, Tundra and Yaris vehicles. The text on the load capacity label may become illegible. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 110, "Tire Selection and Rims."
Consequence: If the driver cannot read the label, they may unknowingly overload the vehicle, increasing the risk of a crash.
Remedy: GST will notify owners, and dealers will provide corrected load carrying capacity modification labels, free of charge. The recall began May 24, 2019. Owners may contact GST customer service at 1-800-444-1074. GST's number for this recall is 19R1.
EQUIPMENT:OTHER:LABELS · 18V900000
2018-12-19
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2019 Toyota Tundra standard and long bed trucks equipped with a spray-in bed liner. The load carrying capacity modification label may have been incorrectly calculated. If the label is followed, the vehicle may be overloaded. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 110, "Tire Selection and Rims."
Consequence: An overloaded vehicle can increase the risk of a crash.
Remedy: Toyota has notified owners, and provided corrected load carrying capacity labels, free of charge. The recall began on January 24, 2019. The recall number is J08. Owners may contact Toyota customer service at 1-888-270-9371.
EQUIPMENT:OTHER:LABELS · 18V711000
2018-10-11
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2018-2019 Toyota Tundra vehicles. The accessory all-weather floormats may have been counted twice when creating the load carrying capacity modification label, resulting in the capacity modification label incorrectly overstating the additional weight by 10 pounds. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 110, "Tire Selection and Rims."
Consequence: Since the incorrect label is not within 1% of the additional weight, the vehicles are not compliant with the FMVSS.
Remedy: All vehicle owners will be sent a corrected label. Owners may contact Toyota customer service at 1-888-270-9371. Toyota's number for this recall is J0Z.
ELECTRICAL SYSTEM:SOFTWARE · 18V685000
2018-10-04
Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2018-2019 Toyota Tundra and Sequoia vehicles and 2019 Toyota Avalon and Avalon Hybrid vehicles. The air bag electronic control unit (ECU) may erroneously detect a fault during the vehicle start-up self check. If this occurs, the ECU may not deploy the airbags as intended, in the event of a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 208, "Occupant Crash Protection," and 214, "Side Impact Protection."
Consequence: If the air bags do not deploy as intended, it can increase the risk of injury in a crash.
Remedy: Toyota will notify owners, and dealers will update the software for the air bag ECU, free of charge. The recall began October 26, 2018. Owners may contact Toyota customer service at 1-888-270-9371. Toyota's number for this recall is J0X. Note: 18V-122 was superseded by this recall. The software remedy also includes the updates to the software for 18V-122.
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