2000-2009 Volvo S80 Synchros - All Torque Specs

2.9L I6

Applies to 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, and 2009 Volvo S80

Labor Time:12 hours

Torque Values (8 specifications)

Component	Nm	lb-ft	Notes
Cover Screws	11	8	—
⚠️ Flywheel Bolts	95	70	Often TTY, tighten in star pattern
Mounting Bolts	27	20	—
⚠️ Mounting Bolts	61	45	—
⚠️ Pan Bolts	16	12	—
Sensor Bolts	11	8	—
⚠️ Transmission Drain Plug	30	22	Use new crush washer if equipped
Transmission Pan Bolts	12	9	Tighten in criss-cross pattern

The primary torque specification for synchros - all on a 2000-2009 Volvo S80 is 11 Nm (8 lb-ft).

There are 8 torque specifications for synchros - all on the 2000-2009 Volvo S80 2.9L I6, covering all related fasteners and components.