DPF Substrate Cracked or Damaged
2007-2009 Dodge Sprinter 3.0L V6 Diesel
Description
The DPF monitoring system has detected a signature consistent with a cracked or physically damaged DPF substrate, allowing soot bypass.
Symptoms
- Check Engine Light
- Visible soot in exhaust
- DPF differential pressure abnormally low
- Failed emissions opacity test
- Black exhaust under load
- Soot accumulation downstream of DPF
Common Causes
- Thermal shock from water splash on hot DPF
- Mechanical impact or road debris
- Excessive regeneration temperatures
- Manufacturing defect
- Repeated ash cleaning cycles weakening substrate
Diagnostic Steps
- Measure DPF differential pressure at various loads
- Compare upstream vs downstream soot levels
- Inspect DPF for visible cracks or damage
- Perform smoke opacity test downstream of DPF
- Check for rattling noise from DPF area
Repair Notes
Replace DPF. Cracked substrates cannot be repaired. Investigate cause of damage to prevent recurrence on new DPF.
Related Codes
Other Powertrain Codes
- P0001Fuel Volume Regulator Control Circuit/Open
- P0002Fuel Volume Regulator Control Circuit Range/Performance
- P0003Fuel Volume Regulator Control Circuit Low
- P0004Fuel Volume Regulator Control Circuit High
- P0010Intake Camshaft Position Actuator Circuit/Open Bank 1
- P0011Intake Camshaft Position Timing Over-Advanced Bank 1
- P0012Intake Camshaft Position Timing Over-Retarded Bank 1
- P0013Exhaust Camshaft Position Actuator Circuit/Open Bank 1
- P0014Exhaust Camshaft Position Timing Over-Advanced Bank 1
- P0015Exhaust Camshaft Position Timing Over-Retarded Bank 1
P3852 on Other Vehicles
Dodge Ram 2500
1994-2007 5.9L I6 Cummins Diesel
Dodge Ram 2500
1994-2008 5.9L I6 Cummins Diesel
Dodge Ram 2500
2003-2007 5.9L I6 Cummins Diesel
Dodge Ram 2500
2007-2008 6.7L I6 Cummins Diesel
Dodge Ram 2500
2007-2009 6.7L I6 Cummins Diesel
Dodge Ram 3500
1994-2007 5.9L I6 Cummins Diesel
Dodge Ram 3500
1994-2024 6.7L I6 Cummins Diesel
Dodge Ram 3500
2003-2007 5.9L I6 Cummins Diesel
Common Questions
What does code P3852 mean on a 2007-2009 Dodge Sprinter?
P3852 stands for "DPF Substrate Cracked or Damaged". The DPF monitoring system has detected a signature consistent with a cracked or physically damaged DPF substrate, allowing soot bypass.
What are the symptoms of P3852 on a Dodge Sprinter?
Common symptoms of P3852 include: Check Engine Light, Visible soot in exhaust, DPF differential pressure abnormally low, Failed emissions opacity test, Black exhaust under load, Soot accumulation downstream of DPF.
What causes P3852 on a 2007-2009 Dodge Sprinter?
Common causes of P3852 include: Thermal shock from water splash on hot DPF, Mechanical impact or road debris, Excessive regeneration temperatures, Manufacturing defect, Repeated ash cleaning cycles weakening substrate.