The 2019 F-150 is mechanically solid across most engine options, but the 3.5L EcoBoost suffers catastrophic cam phaser and timing chain failures, while the 10-speed transmission has persistent shudder and harsh shift issues that often require cooler or software updates.
3.5L EcoBoost Cam Phaser & Timing Chain Failure
Common · high severity
Typical onset: 60,000-120,000 mi
Symptoms: Cold-start rattle that lasts 5-15 seconds (sounds like marbles in a can), Check engine light with P0016/P0017/P0018 cam correlation codes, Loss of power, rough idle, or complete no-start if chain jumps timing
Fix: Requires both cam phasers, timing chains, guides, and tensioners. Book time is 18-22 hours because cab must come off for access. Some shops do engine-out instead. Often find damaged VCT solenoids and oil passages during teardown.
Estimated cost: $4,500-7,500
10-Speed Transmission Shudder and Harsh Downshifts
Common · medium severity
Typical onset: 20,000-80,000 mi
Symptoms: Vibration/shudder at 35-50 mph during light acceleration (feels like driving over rumble strips), Harsh 4-3 or 3-2 downshifts when coasting to a stop, Flare or delay on 2-3 upshift under moderate throttle
Fix: Ford has issued multiple TSBs. Start with fluid flush using Mercon ULV and latest software flash (takes 2-3 hours). If that doesn't resolve it, replace transmission oil cooler and lines (common internal contamination issue). Torque converter replacement is 8-10 hours if shudder persists after both.
Estimated cost: $400-3,200
3.0L Power Stroke Diesel EGR Cooler Failure
Occasional · high severity
Typical onset: 80,000-150,000 mi
Symptoms: White smoke from exhaust on cold start, Coolant loss with no visible external leaks, Check engine light with P0401 (EGR flow) or P0402 (excessive EGR), Rough idle and loss of power under load
Fix: EGR cooler cracks internally and dumps coolant into intake. Requires EGR cooler, gaskets, and full intake cleaning to remove coolant contamination. Often find seized EGR valve as well. Book time is 6-8 hours.
Estimated cost: $2,000-3,500
Front Seat Recliner Mechanism Breakage
Occasional · medium severity
Symptoms: Seat back suddenly reclines fully with popping sound (typically driver side), Recliner handle feels loose or doesn't engage, Seat rocks forward and back excessively
Fix: Ford issued recall 19S42 for this — check if your VIN is covered before paying. If not under recall, requires complete seat frame recliner mechanism replacement. 2-3 hours labor per seat.
Estimated cost: $600-1,200
Rear Window Defroster Grid Delamination
Occasional · low severity
Symptoms: Defroster stops clearing certain sections of rear glass, Visible horizontal lines appear cloudy or hazy, Complete defroster failure in severe cases
Fix: Grid printed on glass separates from surface due to manufacturing defect. Some TSB coverage exists for early failures. Only permanent fix is rear glass replacement with installation — 3-4 hours including trim removal and recalibration of backup camera if equipped.
Estimated cost: $800-1,400
SYNC 3 / Backup Camera Black Screen or Freezing
Common · low severity
Symptoms: Touchscreen goes black or freezes at startup, requires restart, Backup camera shows "camera unavailable" or distorted image, Ford Pass app connectivity drops repeatedly
Fix: Ford has multiple software updates addressing SYNC bugs — update to latest SYNC version first (DIY via USB). If camera issue persists, check 19V463 recall for wiring harness. Worst case is APIM module replacement (plug-and-play, 1 hour) or camera replacement (1.5 hours with tailgate trim removal).
Estimated cost: $0-1,200
Owner tips
If buying a 3.5L EcoBoost, listen carefully for ANY cold-start rattle — walk away if present, as phaser failure is imminent and not cheap
Change 10-speed transmission fluid at 40,000-50,000 mi with Mercon ULV spec only — prevents shudder issues from developing
On Power Stroke diesel, watch coolant level religiously; sudden drops mean EGR cooler is leaking internally
Keep SYNC 3 software updated via Ford website — prevents 80% of infotainment complaints
Buy the 2.7L EcoBoost or 5.0L Coyote V8 used without hesitation; avoid the 3.5L EcoBoost unless you have cam phaser service records in hand.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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Ford Motor Company (Ford) is recalling certain 2018-2022 Transit Connect, 2019-2020 MKZ, MKX, Edge, Continental, F-150, Nautilus, Fusion, 2019-2023 Ranger, Mustang, 2020-2021 EcoSport, Expedition, Navigator, 2020-2022 Escape, F-250 SD, Corsair, 2020-2023 Aviator, Transit, 2020-2024 Explorer, 2021-2024 Bronco Sport, and 2022-2024 Maverick vehicles. A software error may cause the rearview camera to display a blank image, or the image may remain on the display after the backing event has ended.
Consequence: A rearview camera that displays a blank image can reduce the driver's view behind the vehicle. A rearview image that continues to be displayed after the vehicle is shifted out of reverse may distract the driver. Both of these situations can increase the risk of a crash.
Remedy: Dealers will update the rearview camera software, free of charge. Owner notification letters were mailed September 4, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S72.
EQUIPMENT:OTHER:LABELS · 24V852000
2024-11-08
Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Consequence: Without a label that shows the proper restraint usage guidelines, the occupants may have an increased risk of injury in the event of a crash.
Remedy: Ford will mail owners the warning labels, free of charge. Owner notification letters were mailed December 19, 2024. Owners may call Ford customer service at 1-866-436-7332. Ford's number for this recall is 24C39.
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA · 22V252000
2022-04-14
Ford Motor Company (Ford) is recalling certain 2019 F-150, Super Duty F-250, F-350, F-450, and F-550 vehicles. Due to a poor electrical connection, the rearview camera may intermittently display a blank or distorted image. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence: A rearview camera that displays a blank or distorted image can reduce the drivers view of what is behind the vehicle, increasing the risk of a crash.
Remedy: Dealers will replace the rearview camera, free of charge. Owner notification letters were mailed June 2, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20C19.
EXTERIOR LIGHTING:HEADLIGHTS · 20V097000
2020-02-21
Ford Motor Company (Ford) is recalling certain 2018-2020 F-150 trucks equipped with high series LED headlamps with Autolamp (On/Off) functionality. The Daytime Running Lamps (DRL) may remain activated instead of dimming to parking lamps when the Master Lighting Switch (MLS) is manually rotated from the "Autolamps" switch position to "Headlamps On." As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices and Associated Equipment."
Consequence: DRL that cannot dim may reduce the visibility of other drivers, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will reprogram the body control module, free of charge. The recall began March 10, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20C03.
Ford Motor Company (Ford) is recalling certain 2019-2020 F-150 vehicles. The fastener securing the Power Distribution Box (PDB) 12V cable and Battery Monitoring System (BMS) eyelets to the positive battery terminal may loosen and affect the vehicle's systems such as instrument panel displays and braking or steering assist. The engine could also stall.
Consequence: Inoperative vehicle systems or an engine stall can increase the risk of a crash. Reduced braking and steering efforts increases the risk of a crash. This condition could also create a resistive short, increasing the risk of a fire.
Remedy: Ford will notify owners, and dealers will inspect the positive battery cable/BMS/PDB joint for excess sealant adhesive and remove any excessive adhesive, reassemble the joint, and retorque the fastener, as necessary, free of charge. The recall began November 25, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S40.
SEATS:FRONT ASSEMBLY:RECLINER · 19V633000
2019-08-28
Ford Motor Company (Ford) is recalling certain 2018-2020 F-150 and 2019-2020 F-250, F-350, F-450, and F-550 Super Duty pickup trucks, and 2018-2019 Ford Explorer, 2019-2020 Expedition, and 2020 Escape vehicles equipped with driver and/or passenger's manual front seat back recliner mechanisms. Also included are certain 2020 Ford Explorer and Lincoln Aviator vehicles equipped with rear outboard seats and manual seat back recliner mechanisms. The recliner mechanisms may be missing the third pawl required for seat back strength, resulting in a loose seat back. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restraints" and 207, "Seating Systems."
Consequence: A seat back with an improperly assembled recliner mechanism may have reduced strength and may not adequately restrain an occupant in a crash, increasing the risk of injury.
Remedy: Ford will notify owners, and Ford and Lincoln dealers will inspect the seat structure and replace them, as necessary, free of charge. The recall began October 21, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19C07.
ENGINE · 19V278000
2019-04-08
Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater and previously remedied under recall 18V894. During the previous repair, the block heater cable's splice connector may have been damaged.
Consequence: A damaged cable could cause a resistive short, increasing the risk of overheated or melted wiring, increasing the risk of a fire.
Remedy: Ford will notify owners, and dealers will disable the engine block heater from being used. When replacement cables become available, a second notice will be mailed and dealers will replace the engine block heater cord, free of charge. The recall began May 31, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S11.
ENGINE · 18V894000
2018-12-18
Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater. Water and contaminants may get into the block heater cable's splice connector causing corrosion and damage.
Consequence: When the heater is plugged in, prolonged corrosion could cause a resistive short, increasing the risk of overheated or melted wiring which can increase the risk of a fire.
Remedy: Ford will notify owners, and dealers will disable the block heater cable, free of charge. Once parts are available, Dealers will replace the engine block heater cable, free of charge. The recall began June 3, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 18S45.
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