The 2024 Navigator is too new for widespread pattern failures, but the 3.5L EcoBoost platform it shares with F-150 and Expedition has a documented history of carbon buildup, turbo failures, and timing chain issues that typically emerge after 80,000+ miles. Early recall activity around oil lubrication and software points to teething problems Ford is still sorting out.
Direct Injection Carbon Buildup on Intake Valves
Common · medium severity
Typical onset: 60,000-100,000 mi
Symptoms: rough idle and misfires, reduced power on acceleration, check engine light with multiple misfire codes, increased fuel consumption
Symptoms: rattling sound on cold starts that disappears when warm, loss of boost pressure and power, P0234 or P0299 turbo overboost/underboost codes, blue smoke from exhaust under load
Fix: Wastegate actuator arms crack or seize. Requires turbo removal and replacement, 8-12 hours labor depending on which turbo fails (passenger side is nightmare access). Both turbos often replaced together for longevity.
Estimated cost: $2,800-5,500
Timing Chain Stretch and Phaser Failure
Occasional · high severity
Typical onset: 100,000-150,000 mi
Symptoms: cold start rattle from front of engine for 2-3 seconds, check engine light with cam/crank correlation codes (P0016, P0017), rough running and loss of power, metal shavings in oil
Fix: Timing chains, guides, tensioners, and variable cam phasers all need replacement. Front engine teardown, 16-20 hours labor. Oil-related recall may be connected to accelerated wear.
Estimated cost: $4,500-7,000
10-Speed Transmission Harsh Shifts and Shudder
Common · medium severity
Typical onset: 30,000-70,000 mi
Symptoms: harsh 2-3 or 3-4 upshifts when cold, transmission shudder during light acceleration at 30-50 mph, delayed engagement into drive or reverse, transmission searching for gears on highway
Fix: TSBs address adaptive learning resets and fluid changes first (2 hours), but many cases require valve body replacement or complete rebuild. Transmission oil cooler (documented repair on this platform) often replaced simultaneously, 6-10 hours total labor.
Estimated cost: $600-4,500
Integrated Trailer Brake Control Module Failures
Occasional · medium severity
Symptoms: trailer brake controller error messages, no trailer brake response, intermittent trailer lighting issues, ABS/brake warning lights on dash
Fix: Module replacement under recall currently, but post-warranty costs 2-3 hours labor plus $400-600 module. Diagnosed with Ford IDS scan tool, not generic OBD scanners.
Estimated cost: $700-1,200
Brake Hose and Line Leaks (Active Recall)
Rare · high severity
Symptoms: brake fluid puddles under vehicle, soft or spongy brake pedal, brake warning light, extended stopping distances
Fix: Covered under NHTSA recall for foundation component hoses/lines. Free at dealer. If out of recall window, hose replacement is 1-2 hours per affected corner, full system flush required.
Estimated cost: $0 (recall) or $400-900
Owner tips
Change oil every 5,000 miles maximum with full synthetic—EcoBoost turbos are oil-sensitive and extended intervals accelerate carbon buildup and timing chain wear
Install an oil catch can around 30,000 miles to reduce intake valve carbon accumulation;walnut blast service every 60,000 miles if catch can not installed
Check transmission fluid condition at 50,000 miles despite 'lifetime fill' claims—dark or burnt-smelling fluid warrants immediate change to prevent valve body damage
Address all recalls immediately, especially oil lubrication and brake system items—Ford's still debugging issues on this generation
Wait 2-3 model years for Ford to sort out the teething problems; the EcoBoost platform has proven reliability issues after 100k that luxury buyers won't tolerate at this price point.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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Ford Motor Company (Ford) is recalling certain 2022-2025 Lincoln Navigator, 2024-2025 Lincoln Nautilus, 2025 Lincoln Aviator and Explorer vehicles. The Image Processing Module A (IPMA) may experience multiple unexpected resets, resulting in loss of the rearview camera image and advanced driver assistance (ADAS) features, including pre-collision assist, lane-keeping assist, and blind-spot monitoring.
Consequence: Loss of the rearview camera image and certain driver assistance features, can reduce the driver’s ability to detect hazards, increasing the risk of a crash.
Remedy: The Image Processing Module A software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. This is a Phased campaign. Phase 1 will include 2025 Aviator, 2025 Explorer, 2025 Nautilus notified owners on 4/13/2026. Phase 2 will include 2025 Navigator will notify owners on or about 4/20/2026. Phase 3 will include 2022-2024 Navigator will notify owners on or about 6/8/2026. Phase 4 will include 2024 Nautilus will notify owners on or about 6/22/2026. Owner notification letters were mailed April 13, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26S21. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 25, 2026.
ELECTRICAL SYSTEM: INTEGRATED TRAILER BRAKE CONTROL · 26V104000
2026-02-20
Ford Motor Company (Ford) is recalling certain 2021-2026 F-150, 2022-2026 F-250 SD, F-350 SD, F-450 SD, F-550 SD, Maverick, 2024-2026 Ranger, 2023-2026 F-600 SD, 2022-2027 Lincoln Navigator, Expedition, and 2026 E-Transit vehicles. When towing a trailer, the integrated trailer module (ITRM) may lose communication with the vehicle, possibly causing a loss of brake and turn signal lights, or a loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, " Lamps, Reflective Devices, and Associated Equipment."
Consequence: Trailer lights or brakes that do not function can reduce the driver’s ability to control the trailer and decrease the trailers visibility to other road users, increasing the risk of a crash.
Remedy: The integrated trailer module software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed March 25, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C10. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 17, 2026.
BACK OVER PREVENTION:SOFTWARE · 25V315000
2025-05-14
Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco, F-150, 2021-2024 Edge, 2022-2025 Escape, F-250, F-350, F-450, F-550, F-600, 2022-2024 Expedition, 2022-2025 Transit, 2021-2023 Mach-E, 2024 Ranger, Mustang, 2021-2023 Lincoln Nautilus, 2022-2024 Navigator, and 2023-2024 Corsair vehicles. A software error may cause the rearview camera image to delay, freeze, or not display when the vehicle is in reverse.
Consequence: A frozen or missing rearview camera image can reduce the driver's view behind the vehicle, increasing the risk of a crash.
Remedy: The accessory protocol interface module (APIM) software will be updated by a dealer or through an over-the-air update, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model and model years. Interim letters notifying owners of the safety risk were mailed on June 26, 2025. Additional letters will be mailed once the final remedy is available on each phase. Owner notification letters were sent on October 8, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S49.
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS · 25V314000
2025-05-09
Ford Motor Company (Ford) is recalling certain 2022-2024 Navigator and Expedition vehicles. The front brake lines may contact the engine air cleaner outlet pipe and become damaged, possibly resulting in a brake fluid leak and reduced brake function.
Consequence: A loss of brake function increases the risk of a crash.
Remedy: Dealers will inspect the front brake line and replace the brake line or air cleaner outlet pipe, as necessary, free of charge. Owner notification letters were mailed May 29, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S47.
ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION · 25V198000
2025-03-28
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.
Consequence: A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Remedy: Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed May 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S30.
ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION · 24V851000
2024-12-20
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, 2024 Expedition and 2024 Lincoln Navigator vehicles equipped with a 3.5L GTDI engine. The engines may have a misaligned engine cup plug, which can result in a rapid oil leak.
Consequence: A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Remedy: Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed on May 23, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S70.
EQUIPMENT:OTHER:LABELS · 24V852000
2024-11-08
Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Consequence: Without a label that shows the proper restraint usage guidelines, the occupants may have an increased risk of injury in the event of a crash.
Remedy: Ford will mail owners the warning labels, free of charge. Owner notification letters were mailed December 19, 2024. Owners may call Ford customer service at 1-866-436-7332. Ford's number for this recall is 24C39.
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