Back to 2012 Toyota Highlander

2012 TOYOTA HIGHLANDER

3.3L V6 HybridAWDAUTOMATIChybrid
2 active safety recalls on this vehicle — view recalls
Repairs0Labor635Torque3495Fluid9DTC906Battery0Maintenance0Recalls2
P3444critical severityPowertrain

BMS High-Voltage Bus Pre-Charge Timeout

on 2012 Toyota Highlander 3.3L V6 Hybrid · AWD

What this code means

The BMS pre-charge sequence timed out before the HV bus voltage reached the target level.

Symptoms

  • Vehicle will not enter Ready mode
  • HV system fails to energize
  • Clicking sounds from relay area
  • Extended start-up attempt then failure
  • No drive available

Common causes

  • Pre-charge resistor degraded
  • HV bus capacitor leaking charge
  • Contactor coil weak
  • Excessive load on HV bus during pre-charge
  • Pre-charge relay contact resistance high

Diagnostic steps

  1. Monitor HV bus voltage during pre-charge attempt
  2. Test pre-charge resistor value
  3. Check HV bus capacitor leakage
  4. Measure contactor coil current
  5. Isolate sections of HV bus to find excessive load

Repair notes

Replace pre-charge resistor or relay. If HV bus capacitor is faulty, inverter replacement may be needed.

Other Powertrain codes on this vehicle

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