The 1987 Cherokee XJ represents the first year of a legendary platform, but early production quality and the Renix fuel injection system bring specific headaches. The 2.8L V6 is trouble-prone; the 4.0L I6 is immortal if the cooling system is maintained.
Renix Engine Management System Failures (4.0L I6 and 2.5L I4)
Common · medium severityTypical onset: 80,000-150,000 mi
Symptoms: hard starting when hot, random stalling at idle, check engine light with intermittent codes, poor cold-start performance
Fix: The Renix coolant temperature sensor (CTS) is the #1 culprit—fails internally and gives false readings. Crankshaft position sensor also common. Both sensors together: 1.5-2 hours labor. If the ECU itself fails (less common but happens), you're hunting junkyard replacements since new units are NLA.
Estimated cost: $200-600
2.8L V6 Catastrophic Head Gasket and Overheating Issues
Common · high severityTypical onset: 60,000-100,000 mi
Symptoms: white smoke from exhaust, coolant loss with no visible leaks, overheating under load, milky oil, rough idle and misfires
Fix: The GM 2.8L is a known weak point—thin castings, poor head bolt torque retention, and cooling system inadequacies lead to blown head gaskets and cracked heads. Proper fix requires both heads pulled, resurfaced, new gaskets, and often new head bolts. 12-16 hours labor. Many owners swap to a 4.0L instead of repairing.
Estimated cost: $1,800-3,200
Automatic Transmission Torque Converter Lockup Failure (AW4)
Occasional · medium severityTypical onset: 100,000-150,000 mi
Symptoms: shuddering at highway speeds around 45-55 mph, transmission overheating, delayed engagement into gear when cold
Fix: The AW4 auto is generally bulletproof, but the torque converter clutch solenoid and lockup clutch wear out. Internal transmission work: converter replacement and valve body service. 8-10 hours labor for R&R and rebuild. Fluid and filter changes every 30k miles prevent most issues.
Estimated cost: $1,200-2,000
Vacuum-Operated 4WD System Leaks and Failures
Common · low severitySymptoms: 4WD won't engage or disengage, hissing sound under hood, soft brake pedal (shares vacuum source), 4WD engagement indicator flashing or inoperative
Fix: Command-Trac and Selec-Trac systems use vacuum actuators and a rats nest of aging rubber lines. Lines crack, the axle disconnect actuator diaphragm tears. Diagnosis: 1 hour. Replacing all vacuum lines and axle actuator: 3-4 hours. Not safety-critical but kills 4WD function.
Estimated cost: $300-600
Fuel Pump and Fuel System Vapor Lock (Renix)
Occasional · medium severityTypical onset: 90,000-130,000 mi
Symptoms: no-start when hot, engine dies after 20-30 minutes of driving in summer, long crank times, loss of power on hot days
Fix: In-tank fuel pump failures are common, but the real Renix quirk is vapor lock due to poor fuel line routing near exhaust. Pump replacement: 2-3 hours (drop tank). Rerouting fuel lines and adding heat shielding: additional 2 hours. Some owners install an external high-pressure pump as a bandaid.
Estimated cost: $400-800
Crankshaft and Main Bearing Wear (High-Mileage 4.0L I6)
Rare · high severityTypical onset: 180,000-250,000 mi
Symptoms: loud knocking from bottom end, oil pressure dropping below 10 psi at idle when hot, metallic debris in oil filter, vibration at all speeds
Fix: The 4.0L is nearly indestructible, but neglected oil changes or running low on oil will wear main bearings and score the crank. Full rebuild with crank regrind, new bearings, and piston rings: 20-25 hours labor. At this mileage, may be cheaper to swap in a junkyard engine (6-8 hours).
Estimated cost: $3,500-5,500
Radiator and Cooling System Rot-Out
Common · medium severityTypical onset: 100,000-140,000 mi
Symptoms: coolant puddles under vehicle, overheating in traffic or on hills, rusty coolant, heater not producing heat
Fix: Original brass/copper radiators are 35+ years old now—end tanks crack, cores clog with sediment. Radiator replacement: 2-3 hours. While you're in there, replace water pump (add 1 hour), thermostat, and all hoses. Cooling system neglect is what kills these engines, not the engines themselves.
Estimated cost: $500-900
Buy a 4.0L I6 model with service records showing regular cooling system maintenance; avoid the 2.8L V6 unless you're getting the truck for free and can wrench.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.