The 1999 DB7 with the supercharged AJ16 I6 is essentially a refined Jaguar XK8 underneath, sharing the platform's electronics and many mechanical components. Beautiful and capable when sorted, but prepare for expensive engine internals failures and typical British electrical gremlins.
Nikasil Cylinder Liner Failure
Common · high severityTypical onset: 60,000-90,000 mi
Symptoms: Excessive oil consumption (quart per 500-800 miles), Cold-start smoke that clears up, Loss of compression, Rough idle when warm, Eventually catastrophic scoring and seizure
Fix: Early supercharged AJ16 engines used Nikasil-coated aluminum bores that deteriorate from sulfur in pre-2000s fuel. Requires complete engine rebuild with steel liners or short block replacement. 40-60 hours labor depending on approach. Many shops recommend full rebuild while you're in there (pistons, rings, bearings, head gaskets).
Estimated cost: $12,000-18,000
Supercharger Bearing and Coupler Failure
Occasional · high severityTypical onset: 70,000-110,000 mi
Symptoms: Whining or grinding noise from front of engine, Sudden loss of boost pressure, Metal shavings in supercharger oil, Check engine light with fuel trim codes
Fix: Eaton M90 supercharger nose bearings wear out or the rubber coupler disintegrates. Requires supercharger removal and rebuild or replacement. Can grenade and send debris into intake if ignored. 12-16 hours labor for removal, rebuild, and reinstall.
Estimated cost: $3,500-5,500
Transmission Oil Cooler and Mount Failures
Common · medium severityTypical onset: 80,000-120,000 mi
Symptoms: Transmission fluid leaking from front of trans, Harsh shifting or slipping when hot, Excessive transmission movement during acceleration, Clunking on gear changes
Fix: ZF 5HP24 automatic transmission uses a cooler that leaks at connections and rubber mounts that collapse. Cooler replacement is 3-4 hours, mounts are 2-3 hours. Often done together since you're already under there. Fresh fluid and filter recommended at same time.
Estimated cost: $1,200-2,200
Crankshaft Position Sensor Failure
Common · high severitySymptoms: Intermittent no-start, usually when hot, Stalling at idle or when coming to stop, Cranks but won't fire, No fault codes stored in some cases
Fix: Classic Jaguar/Aston issue where the crank sensor fails due to heat soak. Located at rear of engine near bellhousing, painful to access. Car becomes a paperweight until replaced. 2-3 hours labor. Always carry a spare in the glovebox.
Estimated cost: $400-700
Fuel Pump and Filter Clogging
Occasional · medium severityTypical onset: 70,000-100,000 mi
Symptoms: Hesitation under boost, Stumbling on acceleration, Hard starting after sitting, Fuel pressure drops under load
Fix: In-tank pump weakens and inline filter clogs (filter change interval is 30k but often neglected). Requires fuel tank drop for pump access. Do both together along with new strainer sock. 4-6 hours labor.
Estimated cost: $1,000-1,600
Electrical Window and Central Locking Failures
Common · low severitySymptoms: Windows drop but won't raise, Key fob works intermittently, Door locks cycle randomly, Alarm triggers for no reason, HVAC blend motors clicking
Fix: Typical British car electrical issues from corroded connectors and failed modules. Window regulators fail (6-8 hours per door), door lock actuators seize (2-3 hours per door), and HVAC motors fail. These nickel-and-dime you constantly. Dielectric grease on all connectors helps.
Estimated cost: $500-1,200 per incident
Buy one only if you have a trusted specialist nearby and either a healthy engine rebuild fund or confirmation the Nikasil issue has already been addressed - stunning car but ownership requires deep pockets and mechanical sympathy.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.