The 2002 NSX is Honda's hand-built supercar with exceptional reliability for its class, but age and enthusiast driving reveal predictable weak points in the manual transmission's snap ring, cooling system capacity under track use, and wear items that become expensive due to aluminum-intensive construction and parts scarcity.
Transmission Snap Ring Failure (5-speed manual)
Common · high severityTypical onset: 60,000-120,000 mi
Symptoms: Transmission pops out of gear under load, especially 2nd gear, Grinding or difficulty engaging gears, Complete loss of gear engagement if snap ring fails catastrophically
Fix: Transmission must come out (8-10 hours labor). The snap ring that retains the countershaft breaks, allowing gears to walk. Requires complete teardown, upgraded snap ring kit, and often new synchros while you're in there. Many owners opt for a full rebuild at this point. This is THE known issue on 1991-early 1992 gearboxes, but later transmissions including 2002 can exhibit wear-related failures.
Estimated cost: $3,500-6,500
Cooling System Inadequacy Under Spirited/Track Use
Occasional · high severitySymptoms: Temperature gauge climbing past halfway on track or mountain drives, Loss of coolant from overflow tank after hard use, Steam from engine bay after shutdown, Head gasket failure if overheating goes unchecked
Fix: The factory cooling system is marginal for sustained high-RPM use. Original radiator, hoses (some are 20+ years old now), water pump, and thermostat all need inspection. Common preventive upgrade is aftermarket radiator, uprated fans, and complete coolant system refresh (6-8 hours). If head gaskets blow from overheating, you're looking at full top-end rebuild with head machining.
Estimated cost: $2,000-3,500 for preventive refresh, $8,000-12,000 for head gasket repair with machining
Window Regulator Failure
Common · low severityTypical onset: 80,000-150,000 mi
Symptoms: Power windows drop or move slowly, Window falls into door panel, Clicking or grinding noise from door when operating window, Window won't seal properly at top
Fix: The plastic gears and sliders in the regulators become brittle with age. Door panels must come off (2-3 hours per side). OEM parts are NLA for some components, so you're rebuilding with aftermarket kits or sourcing used units. Both sides typically fail within similar timeframes.
Estimated cost: $800-1,400 per side
Valve Stem Seal Deterioration / Oil Consumption
Occasional · medium severityTypical onset: 100,000-180,000 mi
Symptoms: Blue smoke puff on startup after sitting overnight, Gradual oil consumption between changes (1 qt per 1,000-2,000 mi), Smoke on deceleration, Spark plugs oil-fouled on regular inspection
Fix: The C-series V6 valve stem seals harden with heat cycles and age. Requires cylinder head removal to replace seals properly (16-20 hours labor for both banks). While heads are off, smart to do timing belt, water pump, and inspect valvetrain. Some shops attempt in-chassis seal replacement tools, but results are hit-or-miss on this engine.
Estimated cost: $4,500-7,000
Climate Control Main Unit Capacitor Failure
Common · low severitySymptoms: Climate control display blank or flickering, A/C and heat functions dead despite blower working, Intermittent operation that worsens in hot weather, Display shows garbled characters
Fix: The electrolytic capacitors on the main climate control board leak and fail after 20+ years. Unit must be removed from dash (2 hours), sent out for capacitor replacement and board refurbishment, or swapped with known-good used unit. This is an age issue, not mileage. DIY-capable for those who can solder SMD components.
Estimated cost: $400-800 for professional recap service, $150-300 DIY parts
Transmission Oil Cooler Line Corrosion / Leak
Occasional · medium severitySymptoms: Red fluid dripping from front undertray area, Low transmission fluid level on dipstick, Transmission slipping or delayed engagement if fluid drops significantly, Visible corrosion on hard lines running to front-mounted cooler
Fix: The steel hard lines that run from transmission to the front-mounted oil cooler corrode from road salt and age, especially in the bends near the subframe. Lines need replacement (4-5 hours labor) and system must be flushed and refilled with Honda MTF. Leak often starts small and worsens quickly. Aluminum transmission case can be damaged if run low on fluid.
Estimated cost: $900-1,500
Fuel Tank Evaporative System / Fuel Pump Issues
Occasional · medium severityTypical onset: 90,000-140,000 mi
Symptoms: Check engine light for evap system leak codes (P1457, P1456), Fuel smell in cabin or near rear of car, Difficulty fueling / pump clicking off repeatedly, Hard starting when hot or after sitting
Fix: The in-tank fuel pump (20-year-old assembly by now) and evap system hoses degrade. Tank must be dropped (5-7 hours labor) for pump replacement and to inspect/replace evap lines and canister. Fuel filter is also in-tank and non-serviceable separately in 2002, so pump assembly replacement is the fix. Parts availability from Honda is spotty; aftermarket quality varies.
Estimated cost: $1,200-2,200
Buy one only if maintenance records are impeccable and you have $5k+ cushion for deferred maintenance—these are 20+-year-old hand-built exotics that reward diligent care but punish neglect with aluminum-engine-sized repair bills.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.