This procedure covers the removal and replacement of an air spring (air bag) on the 2024 Rivian EDV 500 commercial delivery van with dual motor AWD drivetrain.

Warnings

Tools required

Parts

• Air spring/air bag assembly × 1 — Use OEM Rivian specification
• Air line O-rings × 2 — Use OEM specification
• Upper mounting hardware (if corroded) × 1 — Use OEM specification

Preparation

1. Park vehicle on level surface and engage parking brake
2. Place wheel chocks at all wheels not being worked on
3. Connect Rivian service software or approved diagnostic tool to vehicle
4. Access service mode and navigate to air suspension module
5. Depressurize the air suspension system completely using diagnostic software
6. Disconnect 12V battery negative terminal and wait 2 minutes
7. Raise vehicle at manufacturer-specified lift points and support with appropriately rated jack stands
8. Remove wheel and tire assembly from corner being serviced
9. Document current ride height settings if available in diagnostic software for reference during reinstallation

Procedure

1. 1

   Access air spring upper mount
   Remove interior trim panels or cargo area components as necessary to access the upper air spring mount. On the EDV 500, this typically requires removing cargo tie-down rails and accessing through service panels in the cargo area floor for rear springs, or through wheel well liner and inner fender panels for front springs. Remove any protective covers or dust shields.
2. 2

   Disconnect electrical connector
   Locate the air spring height sensor electrical connector near the upper mount. Press the locking tab and carefully disconnect the connector. Secure the connector out of the way to prevent damage during removal.
3. 3

   Disconnect air supply line
   Verify the system is fully depressurized by checking the diagnostic software. Locate the air supply line connection at the air spring. Press the quick-connect collar inward while pulling the air line straight out. Inspect the O-ring on the line for damage and note its orientation for replacement.
4. 4

   Support suspension components
   Using a suitable transmission jack or adjustable jack stand, carefully support the lower control arm or suspension assembly from below. Apply just enough upward pressure to take the load off the air spring without compressing it. This prevents the suspension from dropping when the air spring is disconnected.
5. 5

   Remove upper mounting fasteners
   From the upper access point, remove the air spring upper mount fasteners. There are typically 3-4 bolts or nuts securing the upper mount plate to the chassis. Apply penetrating oil if fasteners show corrosion. Remove fasteners in a cross-pattern to prevent binding. Keep hardware organized for reinstallation.
6. 6

   Remove lower mounting fasteners
   From the wheel well area, locate and remove the lower air spring mounting fasteners that secure the air spring to the lower control arm or axle mount. Typically 2-3 bolts. Support the air spring as you remove the final fastener to prevent it from falling.
7. 7

   Remove air spring assembly
   Carefully guide the air spring assembly out through the lower wheel well area. It may be necessary to slightly adjust the position of the supporting jack to create clearance. Avoid damaging surrounding brake lines, ABS sensors, or wiring harnesses. Inspect the removed air spring for signs of leakage, cracking, or damage to determine failure cause.
8. 8

   Inspect mounting surfaces and clean
   Thoroughly inspect both upper and lower mounting surfaces for corrosion, damage, or debris. Use a wire brush to clean mounting surfaces. Check that the upper mount plate is not damaged or bent. Inspect the lower mount for cracks or deformation. Check suspension bushings and components visible with the air spring removed.
9. 9

   Install new air spring
   Install the new air spring assembly by first positioning it into the lower mount. Start lower mounting fasteners by hand but do not fully tighten. Align the upper mount with the chassis mounting points. Start upper fasteners by hand to ensure proper alignment before tightening any fasteners.
10. 10

    Tighten mounting hardware
    Tighten upper mounting fasteners in a cross-pattern to ensure even seating. Since no specific torque values are provided in the database, follow OEM service manual specifications exactly. Then tighten lower mounting fasteners. Double-check all fasteners are secure.
11. 11

    Connect air supply line
    Install new O-rings on the air line fitting if provided with the replacement air spring kit. Lubricate O-rings lightly with silicone grease if recommended by manufacturer. Push the air line straight into the quick-connect fitting until you hear and feel a positive click. Tug gently to verify secure connection.
12. 12

    Reconnect electrical connector
    Reconnect the height sensor electrical connector, ensuring the locking tab clicks into place. Verify the connector is fully seated and secure.
13. 13

    Pressurize and test system
    Reconnect the 12V battery. Using the diagnostic software, command the air suspension system to pressurize. Monitor for any air leaks at connections using soapy water solution. Listen for unusual noises during inflation. Verify the air spring inflates properly and the height sensor is reading correctly in the diagnostic software.
14. 14

    Perform system calibration
    Using the Rivian service software, perform an air suspension height calibration procedure for the replaced corner. This ensures the height sensor readings are accurate and the vehicle sits at proper ride height. Follow all on-screen prompts and allow the system to cycle through calibration routine.

Reassembly

1. Reinstall wheel and tire assembly, torquing lug nuts to manufacturer specification in star pattern
2. Reinstall all interior trim panels, cargo area components, and protective covers removed during access
3. Lower vehicle to ground and remove jack stands
4. With vehicle on level surface, verify ride height is even side-to-side using diagnostic software or manual measurement
5. Clear any diagnostic trouble codes related to the air suspension system that may have been set during service

Verification

• Start vehicle and allow air suspension system to perform self-check routine
• Verify no warning lights are illuminated on the instrument cluster related to suspension
• Using diagnostic software, confirm all four corner height sensors are reading within normal range
• Perform a test drive at low speed, listening and feeling for any abnormal suspension behavior
• Cycle through all available ride height settings (if equipped) to verify proper operation
• After test drive, perform a final visual inspection for air leaks at all connections using soapy water
• Verify vehicle returns to proper ride height after sitting with key off for 10 minutes

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