The 2006 Legacy 2.5L is a reliable AWD sedan undermined by Subaru's notorious EJ25 head gasket failure and occasional transmission issues. Most units will need head gaskets once in their lifetime, but if already done properly, they're decent 200k-mile cars.
EJ25 Head Gasket Failure (External Oil/Coolant Weep)
Common · high severity
Typical onset: 90,000-130,000 mi
Symptoms: Oil seepage visible at block/head mating surface, especially driver's side, Coolant smell from engine bay, gradual reservoir loss without visible leaks elsewhere, White crusty residue around head bolt areas, Overheating in severe cases if coolant loss goes unnoticed
Fix: Both head gaskets, resurface heads, timing components, water pump, thermostat while open. 12-16 labor hours depending on additional seepage damage. Use multi-layer steel gaskets, not OEM composite.
Estimated cost: $2,200-3,200
Automatic Transmission Oil Cooler Line Corrosion/Failure
Common · high severity
Typical onset: 80,000-150,000 mi
Symptoms: Transmission fluid puddle under vehicle, often pink/red, Fluid dripping from steel hard lines running along frame rail, Sudden transmission slipping or delayed engagement after fluid loss, Rust perforation visible on cooler lines in salt-belt states
Fix: Replace both steel cooler lines from transmission to radiator. Often corroded at fittings or mid-span. 2-3 hours labor plus fluid refill and road test. Aluminum aftermarket lines resist corrosion better.
Estimated cost: $400-700
Rear Wheel Bearing Failure
Occasional · medium severity
Typical onset: 100,000-160,000 mi
Symptoms: Growling or humming from rear that changes with speed, not engine RPM, Noise louder during turns in one direction, Wheel play detectable when vehicle lifted, ABS light occasionally triggered in advanced cases
Fix: Press out old bearing, press in new hub/bearing assembly. 1.5-2 hours per side. Rears more common than fronts on this generation. Use OEM or quality aftermarket (Timken, NSK).
Estimated cost: $300-500 per side
Front Exhaust Y-Pipe Flex Joint Cracking
Occasional · low severity
Typical onset: 120,000-180,000 mi
Symptoms: Loud exhaust roar on cold start that quiets slightly when warm, Visible cracks or holes in bellows-style flex joint between catalytic converters, Exhaust smell in cabin with fresh air intake on, Ticking sound from engine bay that's actually exhaust leak
Fix: Replace Y-pipe assembly or cut/weld in aftermarket flex section if cats are good. 2-3 hours labor. Original flex joints have limited lifespan due to heat cycling.
Estimated cost: $400-900
Front Strut Top Mount Bearing Failure
Occasional · low severity
Typical onset: 80,000-140,000 mi
Symptoms: Clunking or popping from front suspension over bumps, especially when turning, Steering doesn't return to center smoothly, Groaning noise when turning wheel at standstill, Visible rust or play in top mount assembly
Fix: Replace strut mount assemblies, typically done during strut replacement. 2-3 hours if struts are already being done, 3-4 if standalone. Alignment required after.
Estimated cost: $400-700 with alignment
Ignition Switch Recall Non-Compliance Failures
Rare · high severity
Symptoms: Key won't turn or is extremely difficult to rotate in ignition, Vehicle dies while driving due to ignition switch internal failure, Intermittent no-start, all dash lights dead when key turned, Steering lock mechanism binds
Fix: Verify recall 13V-521 was completed (ignition switch replacement). If not, dealer handles free. If post-recall failure, replace switch assembly. 1-2 hours labor.
Estimated cost: $250-450 if out of recall coverage
Owner tips
Change coolant every 30k with Subaru-spec additive to slow head gasket deterioration; inspect for weeping every oil change after 80k
Flush transmission fluid every 30k miles, not 60k—keeps valve body and torque converter healthy longer
Inspect transmission cooler lines annually in rust-belt areas; cheap insurance versus catastrophic fluid loss
Use quality 5W-30 synthetic and keep oil changes at 3-4k intervals—these engines consume oil when worn, frequent changes help longevity
Buy one if head gaskets are already done with quality parts and documented; otherwise budget $2,500-3,000 for the inevitable teardown within 20k miles.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE · 20V001000
2020-01-02 · EA15001
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (STI included), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A."
These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators with alternate inflators, free of charge. The recall began January 7, 2020. Subaru Owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKA-20.
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE · 20V002000
2020-01-02 · EA15001
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B."
These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKB-20.
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE · 20V003000
2020-01-02 · EA15001
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C."
These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKC-20.
ELECTRICAL SYSTEM:IGNITION:SWITCH · 19V297000
2019-04-11
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester vehicles, 2008-2011 Impreza vehicles, 2008-2014 WRX vehicles, 2005-2014 Legacy vehicles, 2005-2014 Outback vehicles and 2006-2008 Tribeca vehicles equipped with a mechanical key ignition switch installed as a replacement part. The ball spring inside the switch may break, reducing the strength of the ignition switch. If this occurs, the weight on the key ring and certain road conditions could cause the ignition switch to move out of the run position to the accessory position, turning off the engine.
Consequence: The engine turning off unexpectedly can increase the risk of a crash. If a crash occurs under this condition, the air bag may not deploy, increasing the risk of injury.
Remedy: Subaru will notify owners, and dealers will inspect the ignition switch, replacing the ignition switch, if necessary, free of charge. The recall began May 10, 2019. Owners may contact Subaru customer service at 1-844-373-6614. Subaru's number for this recall is WUF-91.
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE · 15V323000
2015-05-28 · EA15001
Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Subaru Baja vehicles manufactured January 22, 2003, to July 21, 2004, 2004-2005 Impreza vehicles manufactured January 28, 2003, to May 31, 2005, 2003-2008 Subaru Legacy vehicles manufactured January 22, 2003, to May 2, 2008, 2003-2008 Subaru Outback vehicles manufactured February 18, 2003, to May 5, 2008, and 2005 Saab 9-2x vehicles manufactured February 11, 2004, to March 17, 2005. The affected vehicles are equipped with a passenger side frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture upon its deployment.
Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy: Subaru will notify their owners and General Motors will notify Saab owners. Dealers will replace the passenger air bag inflator, free of charge. The Subaru recall began on June 17, 2015. Owners may contact Subaru customer service at 1-800-782-2783. The Saab recall began on July 27, 2015. Owners of Saab vehicles may call 1-800-955-9007. Subaru's number for this recall is WQR-53. Note: The recall completely supersedes recall 14V-399 (WQL-48) and partially supersedes recall 14V-763 (WQP-51) in that model year 2004 through 2005 Subaru Impreza and model year 2005 Saab 9-2x vehicles are now only part of this campaign. Note: On December 18, 2015 Subaru informed NHTSA of an expansion of this recall to include certain model year 2003-2004 Subaru Baja, 2003-2008 Subaru Legacy and 2003-2008 Subaru Outback vehicles.
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS · 14V311000
2014-06-10
Subaru of America, Inc. (Subaru) is recalling certain model year 2005-2009 Outback and Legacy, 2008-2011 Impreza and 2008-2014 Impreza WRX/STI, and 2009-2013 Forester vehicles, currently, or formerly, registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. Salt water could splash on the brake lines through a gap in the fuel tank protector, resulting in excessive corrosion of the brake lines.
Note that affected vehicles not currently, or formerly registered, in the salt belt states identified above are eligible for repair, at no cost to the customer, upon request.
Consequence: Brake line corrosion may result in brake fluid leakage. Fluid leakage may result in longer distances being required to slow or stop the vehicle, increasing the risk of a crash.
Remedy: Subaru will notify owners, and dealers will test the brake system by depressing the brake pedal and inspecting for brake fluid leaks. If no brake fluid seepage is observed, the affected areas will be rustproofed with anti-corrosion wax. If brake fluid seepage is observed, the brake lines will be replaced followed by rustproofing with anti-corrosion wax. These services will be performed free of charge. The recall began July 2014 and second notifications will run through November 2014. Owners may contact Subaru at 1-800-782-2783. Subaru's recall campaign number is WQK-47. Note: This recall supersedes recall 13V-110 which applied to certain 2005-2009 Legacy/Outback vehicles. Vehicles that were remedied under the previous campaign still need additional areas rust-proofed.
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS · 13V110000
2013-03-27
Subaru is recalling certain model year 2005-2009 Outback and Legacy vehicles manufactured from December 2003, through April 2009 and currently, or formerly, registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. Salt water could splash on the brake lines through a gap in the fuel tank protector, resulting in excessive corrosion of the brake lines.
Consequence: Brake line corrosion may result in brake fluid leakage. Fluid leakage may result in longer distances being required to slow or stop the vehicle, increasing the risk of a crash.
Remedy: Subaru will notify owners, and dealers will inspect the vehicles. If no brake fluid seepage is observed, the affected area will be rustproofed with anti-corrosion wax. If brake fluid seepage is observed, the brake lines will be replaced followed by rustproofing with anti-corrosion wax. These services will be performed free of charge. The recall began on May 30, 2013. Owners may contact Subaru at 1-800-782-2783. Subaru's recall campaign number is WQG-43.
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