1990-2005 Mercury Sable Engine Rebuild Torque Specs

3.0L V6

Applies to 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, and 2005 Mercury Sable

Labor Time:25 hours

Torque Values (25 specifications)

Component	Nm	lb-ft	Notes
⚠️ Balance Shaft Bolts	25	18	—
⚠️ Camshaft Bearing Cap Bolts	14	10	Tighten in sequence, 3 passes
⚠️ Camshaft Cap Bolts	14	10	Tighten in sequence from center outward, multiple passes
⚠️ Connecting Rod Bolts	45	33	TTY - critical torque plus angle
Cover Bolts	18	13	—
⚠️ Crankshaft Pulley Bolt	180	133	Often TTY - check spec, may require impact
⚠️ Cylinder Head Bolts	65	48	TTY - tighten in sequence plus angle
Electrical Connector Bolts	7	5	—
⚠️ Exhaust Manifold Nuts	30	22	Apply anti-seize, work hot-to-cold
⚠️ Flywheel Bolts	95	70	Often TTY, tighten in star pattern
⚠️ Gasket Bolts	21	16	—
⚠️ Gasket Surface Bolts	22	16	Clean mating surfaces
⚠️ Intake Manifold Bolts	25	18	—
⚠️ Main Bearing Cap Bolts	75	55	TTY - tighten in sequence plus angle
⚠️ Mounting Bolts	50	37	—
⚠️ Oil Drain Plug	35	26	Use new crush washer
⚠️ Oil Pan Bolts	12	9	Tighten in sequence
⚠️ Oil Pump Bolts	12	9	—
⚠️ Oil Pump Pickup Tube	12	9	—
Sensor Bolts	11	8	—
Sensor Mounting Bolts	11	8	—
⚠️ Timing Chain Guide Bolts	12	9	Replace if worn
⚠️ Timing Chain Tensioner Bolt	25	18	Install with pin/clip to compress
⚠️ Timing Cover Bolts - 8mm	25	18	Tighten in sequence
Valve Cover Bolts	10	7	Tighten in sequence

The primary torque specification for engine rebuild on a 1990-2005 Mercury Sable is 25 Nm (18 lb-ft).

There are 25 torque specifications for engine rebuild on the 1990-2005 Mercury Sable 3.0L V6, covering all related fasteners and components.