The 2013 Chrysler Aspen is essentially a rebadged Dodge Durango with the 5.7L HEMI, sharing all the same mechanical DNA. These trucks are known for catastrophic engine failures due to camshaft/lifter issues and transmission cooler contamination that destroys the NAG1 5-speed automatic.
HEMI MDS Camshaft and Lifter Failure
Common · high severityTypical onset: 80,000-150,000 mi
Symptoms: Engine tick or tapping noise at idle, especially when cold, Check engine light with multiple misfire codes, Loss of power and rough idle, Metal shavings in oil during oil changes
Fix: The Multi-Displacement System (MDS) lifters fail, causing cam lobe wear and eventually requiring complete engine teardown. Repair involves replacing camshaft, all 16 lifters, pushrods, and often rocker arms. If caught late, you're looking at complete engine rebuild or replacement. 18-24 labor hours for cam/lifter job, 35+ hours for full rebuild.
Estimated cost: $4,500-8,000 for cam/lifter replacement, $8,000-12,000 for complete rebuild
Transmission Oil Cooler Failure and Cross-Contamination
Common · high severityTypical onset: 90,000-140,000 mi
Symptoms: Transmission slipping or delayed engagement, Milky or strawberry-colored transmission fluid, Coolant loss with no visible leaks, Engine overheating or transmission overheating
Fix: The internal transmission cooler in the radiator fails, allowing coolant and ATF to mix. This immediately destroys the NAG1 transmission. Proper fix requires new radiator, complete transmission replacement or rebuild with full flush of all cooler lines, and often auxiliary cooler installation. Do NOT just replace the radiator—the trans is already damaged. 12-16 hours transmission R&R plus cooler work.
Estimated cost: $4,000-6,500 including radiator and transmission rebuild
Rear Differential Pinion Bearing and Seal Failure
Occasional · medium severityTypical onset: 100,000-160,000 mi
Symptoms: Howling or whining noise from rear that increases with speed, Clunking when accelerating from a stop, Gear oil leak at pinion seal, Vibration at highway speeds
Fix: The pinion bearing wears out, causing noise and eventually seal failure. If caught early, pinion seal and bearing replacement runs 4-6 hours. If ignored, the ring and pinion get damaged requiring complete differential overhaul at 8-12 hours.
Estimated cost: $800-1,200 for pinion bearing/seal, $2,000-3,000 for complete rebuild
TIPM (Totally Integrated Power Module) Failure
Occasional · high severityTypical onset: 70,000-120,000 mi
Symptoms: Intermittent no-start conditions, Fuel pump not activating, Wipers or windows operating on their own, Multiple electrical systems failing randomly, Phantom warning lights
Fix: The TIPM controls virtually all electrical functions and fails due to internal relay corrosion or circuit board issues. No repair available—replacement only. Programming required. Some aftermarket rebuilders exist but OE unit is safest bet. 2-3 hours labor plus programming.
Estimated cost: $1,200-1,800
Front Lower Control Arm Ball Joint Failure
Common · medium severityTypical onset: 80,000-130,000 mi
Symptoms: Clunking noise over bumps from front end, Wandering or loose steering feel, Uneven tire wear on inside edges, Play in front wheel when jacked up
Fix: Ball joints are pressed into control arms and wear out faster than they should on these heavy SUVs. Most shops replace entire control arm assemblies rather than pressing new joints. 3-4 hours for both sides including alignment.
Estimated cost: $800-1,200 for both sides with alignment
Water Pump and Thermostat Housing Leaks
Occasional · medium severityTypical onset: 90,000-140,000 mi
Symptoms: Coolant leak visible below engine, Sweet smell from engine bay, Overheating in traffic or at idle, Low coolant warning light
Fix: The plastic thermostat housing cracks and the water pump develops seal leaks. Often both fail around the same time and should be done together. Requires serpentine belt and accessory removal. 3-5 hours labor depending on which components are being replaced.
Estimated cost: $600-900
Exhaust Manifold Bolts Breaking and Manifold Cracking
Occasional · low severityTypical onset: 100,000-180,000 mi
Symptoms: Ticking or tapping noise from engine that speeds up with RPM, Exhaust smell in cabin, Slight loss of power, Visible exhaust leak at manifold
Fix: The manifold bolts are undersized and break due to heat cycling, and the cast manifolds can crack. Extracting broken bolts is time-consuming. Aftermarket stainless manifolds are the proper long-term fix. 6-10 hours per side depending on broken bolt extraction difficulty.
Estimated cost: $1,200-2,000 per side
Hard pass unless under $8,000 with full service records showing religious fluid changes and recent cam/lifter work—these are ticking time bombs for catastrophic engine and transmission failure.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.