The 2009 Azera is Hyundai's flagship sedan from an era when the company was still perfecting its quality control. The 3.8L V6 suffers from catastrophic engine failures due to metal debris contamination during manufacturing, while transmission cooler leaks and rear suspension issues round out the major concerns.
Theta II 3.8L V6 Catastrophic Engine Failure (Metal Debris)
Occasional · high severity
Typical onset: 60,000-120,000 mi
Symptoms: Sudden loss of power while driving, Loud knocking or rattling from engine bay, Metal shavings in oil or oil filter, Check engine light with bearing-related codes, Complete engine seizure without warning
Fix: Complete engine replacement or rebuild required. Metal debris from manufacturing contamination destroys bearings, pistons, and crankshaft. Short block replacement takes 18-24 labor hours; full rebuild 25-30 hours. Many owners qualify for extended warranty coverage under Hyundai's settlement, but out-of-pocket costs are devastating.
Estimated cost: $6,500-10,000
Transmission Oil Cooler Line Failure and Fluid Cross-Contamination
Common · high severity
Typical onset: 80,000-130,000 mi
Symptoms: Transmission slipping or harsh shifting, Milky or pink-tinged coolant in overflow tank, Transmission overheating warnings, Coolant smell from transmission dipstick, Complete transmission failure if driven after contamination
Fix: Internal cooler in radiator fails, allowing coolant and ATF to mix. Requires radiator replacement, complete transmission fluid flush (sometimes multiple flushes), and often transmission rebuild if driven after contamination starts. Radiator replacement alone is 3-4 hours, but contaminated transmission adds 12-18 hours for rebuild.
Estimated cost: $800-4,500
Rear Suspension Control Arm and Bushing Failure
Common · medium severity
Typical onset: 70,000-110,000 mi
Symptoms: Clunking noise from rear over bumps, Wandering or unstable feeling at highway speeds, Uneven rear tire wear (inner edge), Visible cracking in rear control arm bushings, Car pulls to one side during braking
Fix: Rear lower control arms and trailing arm bushings deteriorate prematurely. Both sides should be replaced together along with alignment. 3-4 hours labor for both sides. This was subject to a recall (13V-432) but many cars aged out before owners noticed symptoms.
Estimated cost: $600-1,100
Transmission Mount Collapse
Common · medium severity
Typical onset: 60,000-100,000 mi
Symptoms: Excessive vibration at idle in Drive, Clunk when shifting from Park to Drive or Reverse, Visible engine/trans movement when revving in Park, Harsh engagement when accelerating from stop
Fix: Hydraulic transmission mount fails, allowing excessive drivetrain movement. Straightforward replacement, 1.5-2 hours labor. Often replaced with all three engine/trans mounts for complete fix (4-5 hours total).
Estimated cost: $250-800
ABS Module and Wheel Speed Sensor Failures
Occasional · medium severity
Typical onset: 90,000-140,000 mi
Symptoms: ABS and traction control warning lights illuminated, Loss of ABS function (normal braking still works), Speedometer erratic or non-functional, False ABS activation at low speeds, Codes for specific wheel speed sensors
Fix: Wheel speed sensors corrode or ABS module develops internal faults. Sensors are 1 hour each; module replacement/reprogramming is 2-3 hours. Recall 15V-355 addressed some ABS issues but didn't cover all failure modes. Diagnose before replacing module—often just a sensor.
Estimated cost: $200-1,400
Brake Light Switch Failure
Common · low severity
Symptoms: Brake lights stuck on continuously, Brake lights don't illuminate when pedal pressed, Cannot shift out of Park, Cruise control won't engage or disengage, Battery drain from lights staying on
Fix: Simple switch failure above brake pedal. Covered by recall 13V-311 but many owners experience repeat failures. 0.5 hour labor for replacement. Keep a spare in the glovebox—it's an easy roadside fix.
Estimated cost: $80-150
Owner tips
Check oil religiously every 3,000 miles and look for metal flakes in the filter—early warning for engine failure
Inspect coolant and transmission fluid for cross-contamination every oil change; catch cooler failure before it kills the transmission
Change transmission fluid every 50,000 miles with genuine Hyundai SP-IV fluid regardless of 'lifetime fill' claims
Research your VIN for eligibility under Hyundai's Theta II engine settlement and extended warranty programs
Budget $2,000-3,000 annually for post-100k repairs; these are not cheap cars to maintain as they age
Hard pass unless you're getting it under $3,000 with documented engine replacement—the catastrophic engine failure risk makes this a gambling proposition even with otherwise decent luxury features.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP · 18V026000
2018-01-09
Hyundai Motor America (Hyundai) is recalling certain 2006-2011 Hyundai Azera and 2006 Hyundai Sonata vehicles. Water may enter the Anti-lock Brake (ABS) Module and result in an electrical short .
Consequence: An electrical short within the ABS Module may cause an engine compartment fire, even when the car is turned off, increasing the risk of an injury.
Remedy: Hyundai will notify owners, and dealers will install a relay in the vehicle's main junction box to prevent the risk of an ABS short-circuit while the car is turned off, free of charge. The recall began on February 19, 2018. Owners may call Hyundai at 1-800-633-5151. Hyundai's number for this recall is 172.
SUSPENSION:REAR · 13V354000
2013-08-12 · PE13007
Hyundai is recalling certain model year 2006-2010 Sonata vehicles manufactured March 1, 2005, through January 21, 2010; and model year 2006-2011 Azera vehicles manufactured September 27, 2005, through November 22, 2010 originally sold in, or currently registered in, Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. Road salt and water can enter portions of the rear crossmember, leading to corrosion of the crossmember steel. This may lead to detachment of one of the rear control arms.
Consequence: Control arm separation may suddenly change the rear wheel alignment, affecting the handling of the vehicle, increasing the risk of a crash.
Remedy: Hyundai will notify owners, and dealers will repair or replace the crossmember assembly. The recall began on October 8, 2013. Owners may contact Hyundai Customer Care Center at 1-800-633-5151. Hyundai's recall number is 113.
EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH · 13V113000
2013-04-01
Hyundai Motor Company (Hyundai) is recalling certain model year 2006-2009 Accent, model year 2007-2011 Azera, Sonata and Sante Fe,2006-2011 Tucson, 2009-2011 Elantra Touring, 2007-2010 Elantra, 2008-2011 Veracruz, 2009-2011 Genesis, 2010-2011 Genesis Coupe, 2007-2008 Entourage, and 2006-2008 Tiburon vehicles. Originally, in April 2013, Hyundai recalled 1,059,824 model year 2007-2009 Accent and Tucson, model year 2007-2010 Elantra, model year 2007-2011 Santa Fe, model year 2008-2009 Veracruz, model year 2010-2011 Genesis Coupe, and model year 2011 Sonata vehicles. In September 2013, Hyundai informed the agency that it was adding more vehicles to this campaign, representing an additional 652,512 units. The total number of vehicles being recalled is now 1,712,336. In the affected vehicles, the stop lamp switch may malfunction. A malfunctioning stop lamp switch may cause the brake lights to not illuminate when the brake pedal is depressed or may cause an inability to deactivate the cruise control by depressing the brake pedal. Additionally, a malfunctioning stop lamp switch may also result in intermittent operation of the push-button start feature, affect the operation of the brake transmission shift interlock feature, preventing the shifter from being moved out of the PARK position and cause the Electronic Stability Control (ESC) malfunction light to illuminate.
Consequence: Failure to illuminate the stop lamps during braking or inability to disengage the cruise control could increase the risk of a crash. Additionally, when the ignition is in the 'ON' position, the transmission shifter may be able to be moved out of Park without first applying the brake. This may lead to unintentional movement of the car which may increase the risk of a crash.
Remedy: Hyundai will notify owners, and dealers will replace the stop lamp switch, free of charge. The safety recall began on April 22, 2013. Owners may contact Hyundai at 1-800-633-5151. Hyundai's recall campaign number is 110.
AIR BAGS:FRONTAL · 10V007000
2010-01-08
HYUNDAI DE PUERTO RICO IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2009 AZERA VEHICLES MANUFACTURED FROM SEPTEMBER 27, 2005, THROUGH OCTOBER 1, 2008. THE WIRING HARNESS FOR THE RIGHT FRONT SEAT BELT TENSION SENSOR MAY SUSTAIN DAMAGE AFTER REPEATED USE OF THE SEAT BELT. IF THE SEAT BELT TENSION SENSOR WIRING BECOMES DAMAGED THE AIR BAG WILL NOT DEPLOY IN THE EVENT OF A CRASH NECESSITATING FRONT AIR BAG DEPLOYMENT.
Consequence: THE SEAT OCCUPANT IS AT AN INCREASED RISK OF INJURY SHOULD THE AIR BAG NOT DEPLOY AS INTENDED.
Remedy: HYUNDAI WILL INSPECT AND REPLACE THE RIGHT FRONT SEAT BELT AND INSTALL A NEW SEAT BELT TENSION SENSOR WIRING HARNESS CLIP, IF NECESSARY, AND REROUTE THE RIGHT FRONT SEAT BELT TENSION SENSOR WIRING AND SECURE THE WIRING WITH A NEW HARNESS CLIP. THIS SERVICE WILL BE PERFORMED FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 8, 2010. OWNERS MAY CONTACT HYUNDAI DE PUERTO RICO 1-787-999-3333.
AIR BAGS:FRONTAL · 09V497000
2009-12-28
HYUNDAI IS RECALLING CERTAIN MODEL YEAR 2006 THROUGH 2009 AZERA VEHICLES MANUFACTURED FROM SEPTEMBER 27, 2005, THROUGH OCTOBER 1, 2008. THE WIRING HARNESS FOR THE RIGHT FRONT SEAT BELT TENSION SENSOR MAY SUSTAIN DAMAGE AFTER REPEATED USE OF THE SEAT BELT. IF THE SEAT BELT TENSION SENSOR WIRING BECOMES DAMAGED THE AIR BAG WILL NOT DEPLOY IN THE EVENT OF A CRASH NECESSITATING FRONT AIR BAG DEPLOYMENT.
Consequence: THE SEAT OCCUPANT IS AT AN INCREASED RISK OF INJURY SHOULD THE AIR BAG NOT DEPLOY AS INTENDED.
Remedy: HYUNDAI WILL NOTIFY OWNERS AND REPAIR THE VEHICLES FREE OF CHARGE. THE SAFETY RECALL BEGAN ON FEBRUARY 22, 2010. OWNERS MAY CONTACT HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
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