1990-1997 Mercury Cougar Muffler Torque Specs

3.8L V6

Applies to 1990, 1991, 1992, 1993, 1994, 1995, 1996, and 1997 Mercury Cougar

Labor Time:1 hours

🔧 Torque Values6 specifications

Component	lb-ft	Nm	Notes
⚠️ Clamp Bolts	44	60	—
⚠️ Flange Bolts	33	45	Apply anti-seize
Hanger Bolts	16	22	—
Hanger Bracket Bolts	18	25	—
Muffler Clamps	41	55	—
⚠️ O2 Sensor	40	55	—

⚠️ = Critical torque value | Always verify with vehicle-specific service manual

⚠️ Some critical specs are estimated. Please verify sequence.

1990-1997 4.6L V8 Modular

2007-2012 3.7L I5

2011-2016 6.7L V8 Power Stroke Diesel

1992-1995 1.5L I4 D15

2016-2023 2.0L Turbo I4

1995-1999 2.0L Turbo I4

The primary torque specification for muffler on a 1990-1997 Mercury Cougar is 60 Nm (44 lb-ft).

There are 6 torque specifications for muffler on the 1990-1997 Mercury Cougar 3.8L V6, covering all related fasteners and components.