Home/Torque Specs/Mini/Cooper S/2002-2006 1.6L I4 Supercharged/Engine Rebuild

Engine Rebuild Torque Specifications

2002-2006 Mini Cooper S 1.6L I4 Supercharged

Labor Time:25 hours

🔧 Torque Values23 specifications

Component	lb-ft	Nm	Notes
⚠️ Balance Shaft Bolts	18	25	—
⚠️ Camshaft Bearing Cap Bolts	10	14	Tighten in sequence, 3 passes
⚠️ Camshaft Cap Bolts	10	14	Tighten in sequence from center outward, multiple passes
⚠️ Connecting Rod Bolts	33	45	TTY - critical torque plus angle
Cover Bolts	11	15	—
⚠️ Crankshaft Pulley Bolt	133	180	Often TTY - check spec, may require impact
⚠️ Cylinder Head Bolts	48	65	TTY - tighten in sequence plus angle
⚠️ Exhaust Manifold Nuts	22	30	Apply anti-seize, work hot-to-cold
⚠️ Flywheel Bolts	70	95	Often TTY, tighten in star pattern
⚠️ Gasket Bolts	14	19	—
⚠️ Intake Manifold Bolts	18	25	—
⚠️ Main Bearing Cap Bolts	55	75	TTY - tighten in sequence plus angle
Mounting Bolts	19	26	—
⚠️ Mounting Bolts	33	45	—
⚠️ Oil Drain Plug	26	35	Use new crush washer
⚠️ Oil Pan Bolts	9	12	Tighten in sequence
⚠️ Oil Pump Bolts	9	12	—
⚠️ Oil Pump Pickup Tube	9	12	—
Sensor Bolts	8	10	—
⚠️ Timing Chain Guide Bolts	9	12	Replace if worn
⚠️ Timing Chain Tensioner Bolt	18	25	Install with pin/clip to compress
⚠️ Timing Cover Bolts - 8mm	18	25	Tighten in sequence
Valve Cover Bolts	7	10	Tighten in sequence

⚠️ = Critical torque value | Always verify with vehicle-specific service manual

⚠️ Some critical specs are estimated. Please verify sequence.

Other Jobs with Torque Specs

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Common Questions

What is the torque spec for engine rebuild on a 2002-2006 Mini Cooper S?

The primary torque specification for engine rebuild on a 2002-2006 Mini Cooper S is 25 Nm (18 lb-ft).

How many torque specs are there for Mini Cooper S engine rebuild?

There are 23 torque specifications for engine rebuild on the 2002-2006 Mini Cooper S 1.6L I4 Supercharged, covering all related fasteners and components.

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