1971 PONTIAC LEMANS

Typical onset: 50,000+ mi or after sitting unused

Symptoms: burnt ATF smell, slipping gears under load, leaking cooler lines at radiator, delayed engagement when hot

Fix: Replace external cooler lines (prone to rust-through), add auxiliary cooler if towing or V8 car, flush and refill transmission. Cooler line replacement takes 1.5-2 hours; full service with aux cooler adds another 2-3 hours.

Estimated cost: $400-900

Typical onset: 100,000-150,000 mi

Symptoms: heavy bottom-end knock, low oil pressure at idle, metal shavings in oil, blue smoke on startup

Fix: Most survivors have original engines with worn mains, rod bearings, and ridge-worn cylinders. Full rebuild (bore, new pistons, bearings, cam, timing set) runs 20-30 hours labor; short block swap is 18-24 hours if heads are serviceable.

Estimated cost: $3,500-6,500

Symptoms: clunk when shifting into Drive or Reverse, visible sag of tailshaft, vibration at highway speeds, driveline angle off

Fix: Rubber mount deteriorates over time regardless of miles. Requires supporting transmission, removing crossmember bolts, swapping mount. 1-1.5 hours labor.

Estimated cost: $150-300

Symptoms: hard hot restart, stalling in traffic or after shut-off, fuel smell in engine bay, rough idle when warm

Fix: Rochester 2-barrel carbs are heat-sensitive; fuel lines routed near exhaust cause vaporlock. Replace rubber fuel lines, add heat shield to fuel pump, possibly relocate filter away from block. Carb rebuild adds 3-4 hours if needed; fuel line work is 2 hours.

Estimated cost: $350-800

Typical onset: 80,000+ mi or any age if sitting

Symptoms: oil spots on driveway, oil coating bottom of bellhousing, dipstick shows slow loss, visible seepage at pan rail

Fix: Two-piece rear main seal design leaks almost universally on aged engines. Proper fix requires pulling transmission (6-8 hours total with seal and pan gasket). Many owners just top off oil rather than invest in repair unless doing clutch or trans work anyway.

Estimated cost: $600-1,200

Symptoms: misfiring under load, hard starting, loss of power above 3,000 RPM, rough idle

Fix: Points-type ignition requires frequent adjustment (every 10k-12k mi) and wears distributor shaft bushings over decades. Convert to HEI electronic ignition (direct bolt-in) for reliability—takes 2-3 hours including timing set. Points tune-up is 1 hour but recurring.

Estimated cost: $250-500