2004-2011 Volvo S40 Door Shell Torque Specs

2.5L Turbo I5

Applies to 2004, 2005, 2006, 2007, 2008, 2009, 2010, and 2011 Volvo S40

Labor Time:3 hours

🔧 Torque Values7 specifications

Component	lb-ft	Nm	Notes
Body Panel Bolts	18	25	—
Bracket Bolts	15	20	—
Bumper Cover Bolts	7	10	—
Cover Screws	8	11	—
⚠️ Door Hinge Bolts	22	30	—
Mounting Bolts	20	27	—
Sensor Bolts	8	11	—

⚠️ = Critical torque value | Always verify with vehicle-specific service manual

⚠️ Some critical specs are estimated. Please verify sequence.

1990-1997 4.6L V8 Modular

2007-2012 3.7L I5

2011-2016 6.7L V8 Power Stroke Diesel

2022-2024 GT-Line Dual Motor AWD

1992-1995 1.5L I4 D15

2016-2023 2.0L Turbo I4

The primary torque specification for door shell on a 2004-2011 Volvo S40 is 25 Nm (18 lb-ft).

There are 7 torque specifications for door shell on the 2004-2011 Volvo S40 2.5L Turbo I5, covering all related fasteners and components.