2004-2011 Volvo S40 Intercooler Torque Specs

2.5L Turbo I5

Applies to 2004, 2005, 2006, 2007, 2008, 2009, 2010, and 2011 Volvo S40

🔧 Torque Values7 specifications

Component	lb-ft	Nm	Notes
Charge Pipe Clamps	3	4	—
Cover Bolts	12	16	—
⚠️ Gasket Bolts	15	20	—
Intercooler Mounting Bolts	11	15	—
Mounting Bolts	20	27	—
⚠️ Mounting Bolts	35	47	—
Sensor Bolts	8	11	—

⚠️ = Critical torque value | Always verify with vehicle-specific service manual

⚠️ Some critical specs are estimated. Please verify sequence.

2011-2016 6.7L V8 Power Stroke Diesel

2016-2023 2.0L Turbo I4

1995-1999 2.0L Turbo I4

2020-2022 2.0L Turbo I4

2004-2007 2.5L H4 Turbo

2011-2013 2.0L Turbo I4

The primary torque specification for intercooler on a 2004-2011 Volvo S40 is 4 Nm (3 lb-ft).

There are 7 torque specifications for intercooler on the 2004-2011 Volvo S40 2.5L Turbo I5, covering all related fasteners and components.