2000-2009 Volvo S80 AC Evaporator Torque Specs

2.9L I6

Applies to 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, and 2009 Volvo S80

Labor Time:6 hours

🔧 Torque Values7 specifications

Component	lb-ft	Nm	Notes
⚠️ AC Line Fittings	15	20	Use new O-rings, add PAG oil
⚠️ Compressor Bolts	25	34	—
Cover Screws	8	11	—
Evaporator Case Screws	4	5	—
⚠️ Expansion Valve	7	10	—
⚠️ Line Fittings	15	20	—
Mounting Bolts	20	27	—

⚠️ = Critical torque value | Always verify with vehicle-specific service manual

⚠️ Some critical specs are estimated. Please verify sequence.

1990-1997 4.6L V8 Modular

2007-2012 3.7L I5

2011-2016 6.7L V8 Power Stroke Diesel

2022-2024 GT-Line Dual Motor AWD

1992-1995 1.5L I4 D15

2016-2023 2.0L Turbo I4

The primary torque specification for ac evaporator on a 2000-2009 Volvo S80 is 20 Nm (15 lb-ft). Note: Use new O-rings, add PAG oil

There are 7 torque specifications for ac evaporator on the 2000-2009 Volvo S80 2.9L I6, covering all related fasteners and components.