2000-2009 Volvo S80 Transfer Case Service Torque Specs

4.4L V8

Applies to 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008, and 2009 Volvo S80

Labor Time:2.4 hours

🔧 Torque Values7 specifications

Component	lb-ft	Nm	Notes
Air Box Clips	4	5	—
Bracket Bolts	15	20	—
Cover Screws	8	11	—
Mounting Bolts	20	27	—
⚠️ Oil Drain Plug	26	35	Use new crush washer
Sensor Bolts	8	11	—
⚠️ Wheel Lug Nuts	103	140	Torque in star pattern

⚠️ = Critical torque value | Always verify with vehicle-specific service manual

⚠️ Some critical specs are estimated. Please verify sequence.

2007-2012 3.7L I5

2011-2016 6.7L V8 Power Stroke Diesel

2022-2024 GT-Line Dual Motor AWD

2004-2007 2.5L H4 Turbo

2015-2019 2.5L H4

2003-2009 4.7L V8

The primary torque specification for transfer case service on a 2000-2009 Volvo S80 is 5 Nm (4 lb-ft).

There are 7 torque specifications for transfer case service on the 2000-2009 Volvo S80 4.4L V8, covering all related fasteners and components.