Back to 2010 Toyota Highlander

2010 TOYOTA HIGHLANDER

3.3L V6 HybridAWDAUTOMATIChybrid
10 active safety recalls on this vehicle — view recalls
Repairs0Labor637Torque3528Fluid9DTC891Battery1Maintenance0Recalls10
P3204high severityPowertrain

HV Battery Cooling System Flow Rate Low

on 2010 Toyota Highlander 3.3L V6 Hybrid · AWD

What this code means

The HV battery cooling system is not providing adequate coolant flow to maintain optimal battery temperature.

Symptoms

  • Battery temperature warning
  • Reduced charge/discharge rate
  • Power output limited
  • Fan running at maximum speed
  • Reduced electric range in hot weather
  • Charging speed reduced

Common causes

  • Coolant pump failure
  • Clogged cooling lines
  • Low coolant level in battery circuit
  • Air in cooling system
  • Thermostat stuck closed

Diagnostic steps

  1. Check battery coolant level
  2. Monitor battery temperatures across modules
  3. Test coolant pump operation
  4. Inspect cooling lines for kinks or blockage
  5. Bleed air from battery cooling circuit

Repair notes

Replace coolant pump if failed. Flush and refill battery cooling circuit with specified coolant. Repair any leaks.

Other Powertrain codes on this vehicle

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