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COMPARISON · THE SHOWDOWN
OPEN LABOR PROJECT
VEHICLE A
GMC
Envoy
4.2L I6
4WD · automatic · gas
VS
VEHICLE B
GMC
Envoy
4.2L I6
4WD · automatic · gas

Real labor data. Real maintenance costs. Real recall counts. No subscription, no paywall — free for every wrench-turner.

01

Specifications

Year
2009
2009
Engine
4.2L I6
4.2L I6
Drivetrain
4WD
4WD
Transmission
automatic
automatic
Fuel
gas
gas
02

Powertrain

Engine output, acceleration, top speed, handling, braking — and Nürburgring if either car ran one.

Horsepower
291hp
291hp
Torque
277lb-ft
277lb-ft
0–60 mph
8.4s
8.4s
Quarter Mile
16.4s @ 85 mph
16.4s @ 85 mph
Top Speed
112 mph
112 mph
Skidpad
60–0 Braking
70–0 Braking
Curb Weight
4,650 lb
4,665 lb
Max Towing
6,200 lb
6,200 lb
Max Payload
1,450 lb
1,468 lb

Performance specs synthesized from manufacturer figures and instrumented magazine tests (Car and Driver, Motor Trend, Road & Track). MPG from EPA fueleconomy.gov. Numbers flagged as "low confidence" by AI generation are conservative estimates from related platforms.

03

Achilles' Heel

Engine-specific failure modes mechanics see in the bays — with probability, typical onset mileage, and fix cost. The data Mitchell and AllData hide behind paywalls.

VEHICLE A
GMC Envoy
4.2L I6
Reliability data not yet generated
VEHICLE B
GMC Envoy
4.2L I6
6/10
1 catastrophic1 major3 moderate3 minor
The Vortec 4200 inline-6 is generally regarded as one of GM's more robust engines from this era—far more reliable than contemporary 5.3L V8 AFM/DOD engines. Most issues are age/wear-related gaskets and sensors rather than fundamental design flaws. The catastrophic head cracking is rare (under 5%) but worth mentioning. Regular maintenance and addressing cooling system issues promptly are key to longevity. Many examples exceed 200k miles with proper care.
Reliability data pending.
catastrophic5% probability
Cylinder Head Cracking (Rare but Catastrophic)
📏 120k–200k mi💵 $3,500–$6,000🏪 Shop only
The aluminum cylinder head can develop cracks between coolant passages and combustion chambers, typically between cylinders 3-4 or 4-5. Less common than on earlier Atlas engines but still documented. Can lead to hydro-lock if coolant enters cylinders.
Symptoms: coolant consumption without external leaks · white smoke from exhaust · coolant in oil (milky appearance) · overheating · misfires
major10% probability
Timing Chain Stretch (Rare but Age-Related)
📏 180k–250k mi💵 $1,200–$2,200🏪 Shop only
The timing chain can stretch with high mileage, causing timing deviation. Much less problematic than GM's V8 timing chains of this era. Usually only an issue in neglected high-mileage examples. Requires front engine disassembly to replace.
Symptoms: rattling noise on cold start · timing retarded codes · reduced power · check engine light · rough idle
moderate50% probability
Engine Cooling Fan Clutch Failure
📏 80k–140k mi💵 $200–$450🔧 DIY-friendly
Viscous fan clutch either locks up (constant roaring) or fails open (inadequate cooling). When failed open, engine can overheat in stop-and-go traffic. Critical component for maintaining proper operating temperature on this engine.
Symptoms: overheating in traffic or low speeds · fan freewheeling at all times · roaring fan noise constantly · poor A/C performance at idle
moderate40% probability
Throttle Body Actuator Failure
📏 100k–180k mi💵 $400–$800🔧 DIY-friendly
The electronic throttle body actuator motor wears out, causing reduced power mode activation. Common enough that many mechanics stock refurbished units. Drive-by-wire system has no backup throttle cable.
Symptoms: reduced power mode · P1516 code (throttle actuator control) · intermittent stalling · throttle response lag · service stabilitrak message
moderate35% probability
Intake Manifold Gasket Leak
📏 100k–180k mi💵 $500–$900🏪 Shop only
The plastic intake manifold gaskets deteriorate over time, causing external coolant leaks or internal vacuum leaks. The lower gasket particularly prone to failure. Can cause both coolant loss and drivability issues if undetected.
Symptoms: coolant leaks at front of engine · rough idle when cold · coolant smell in cabin · slow coolant loss · P0171/P0174 lean codes possible
minor75% probability
Valve Cover Gasket Oil Leak
📏 80k–150k mi💵 $300–$600🔧 DIY-friendly
The rubber valve cover gaskets deteriorate with heat cycles, causing external oil leaks. Very common on all Vortec 4200 engines. Often accompanied by spark plug tube seal failure allowing oil into plug wells.
Symptoms: oil pooling on top of engine · burning oil smell · oil drips under vehicle · visible oil seepage around valve covers
minor40% probability
Oil Pressure Sensor Leak/Failure
📏 80k–150k mi💵 $100–$250🔧 DIY-friendly
The oil pressure sending unit develops external leaks or internal electrical failures. Located on driver's side of engine block. Can cause false low-pressure warnings or actual oil loss if leaking externally.
Symptoms: oil leak from sensor area · low oil pressure warning light · fluctuating oil pressure gauge · oil drips on driveway
minor30% probability
Camshaft Position Sensor Failure
📏 90k–160k mi💵 $150–$300🔧 DIY-friendly
The camshaft position sensor fails due to heat exposure, causing no-start or stalling conditions. Common failure on these engines. Sensor is accessible and relatively easy to replace.
Symptoms: intermittent no-start · stalling while driving · rough running · P0340/P0341 codes · extended crank time

Reliability scores and issue probabilities are synthesized from manufacturer TSBs, NHTSA complaints, forum-documented patterns, and instrumented technician reports. Treat as informed estimates, not guarantees — individual vehicles vary widely with maintenance history.

04

Cost of Ownership

★ WINNER
5-Year Maintenance
$36,331
0.61 $/mi
5-Year Maintenance
$36,331
0.61 $/mi

Routine maintenance only. Cost = labor hours × $150/hr × estimated 5-yr frequency. Parts cost not included.

05

Maintenance Breakdown

Hours per common service. Lower is faster (and cheaper) at the shop.

Oil & filter change
8.0 hrs$14,880 / 5yr
8.0 hrs$14,880 / 5yr
Tire rotation
2.0 hrs$2,400 / 5yr
2.0 hrs$2,400 / 5yr
Wiper blades
3.0 hrs$1,920 / 5yr
3.0 hrs$1,920 / 5yr
Cabin air filter
4.0 hrs$1,875 / 5yr
4.0 hrs$1,875 / 5yr
Timing Chain Stretch & Guide Wear (4.2L I6)
hrs$1,625 / 5yr
hrs$1,625 / 5yr
Serpentine belt
8.0 hrs$1,235 / 5yr
8.0 hrs$1,235 / 5yr
PCV valve
8.0 hrs$1,220 / 5yr
8.0 hrs$1,220 / 5yr
4L60E/4L65E Transmission Output Shaft Bearing & Bushing Wear
hrs$927 / 5yr
hrs$927 / 5yr
Fuel filter
2.5 hrs$810 / 5yr
2.5 hrs$810 / 5yr
Front brake pads
2.0 hrs$760 / 5yr
2.0 hrs$760 / 5yr
Rear brake pads
2.0 hrs$740 / 5yr
2.0 hrs$740 / 5yr
Differential fluid
2.0 hrs$680 / 5yr
2.0 hrs$680 / 5yr
Engine air filter
2.0 hrs$660 / 5yr
2.0 hrs$660 / 5yr
Brake fluid flush
2.0 hrs$630 / 5yr
2.0 hrs$630 / 5yr
Valve cover gasket
8.0 hrs$504 / 5yr
8.0 hrs$504 / 5yr
Coolant flush
3.0 hrs$500 / 5yr
3.0 hrs$500 / 5yr
12V battery
2.0 hrs$500 / 5yr
2.0 hrs$500 / 5yr
Valve Stem Seal Failure (4.2L I6)
hrs$420 / 5yr
hrs$420 / 5yr
Power steering flush
2.5 hrs$395 / 5yr
2.5 hrs$395 / 5yr
Intake manifold gasket
8.0 hrs$387 / 5yr
8.0 hrs$387 / 5yr
Oil pan gasket
8.0 hrs$313 / 5yr
8.0 hrs$313 / 5yr
Fuel Pump & Module Failure
hrs$306 / 5yr
hrs$306 / 5yr
Spark plugs
1.5 hrs$305 / 5yr
1.5 hrs$305 / 5yr
Oxygen sensor
3.0 hrs$285 / 5yr
3.0 hrs$285 / 5yr
Transmission Oil Cooler Line Failure
hrs$260 / 5yr
hrs$260 / 5yr
Transmission Mount Collapse
hrs$228 / 5yr
hrs$228 / 5yr
Water pump
3.0 hrs$200 / 5yr
3.0 hrs$200 / 5yr
Thermostat
3.0 hrs$172 / 5yr
3.0 hrs$172 / 5yr
Alternator
2.0 hrs$150 / 5yr
2.0 hrs$150 / 5yr
Ignition coil
1.5 hrs$122 / 5yr
1.5 hrs$122 / 5yr
Crankshaft Position Sensor Failure
hrs$122 / 5yr
hrs$122 / 5yr
Starter motor
2.0 hrs$100 / 5yr
2.0 hrs$100 / 5yr
06

Active Recalls

Open NHTSA Recalls
0
CLEAR
Open NHTSA Recalls
0
CLEAR

✓ Both vehicles are completely clear of open safety recalls.

07

Fluid Capacities

GMC Envoy
brake · ACDelco DOT 4 Brake Fluid
coolant16.00 qt · ACDelco DEX-COOL (Orange)
engine_oil7.50 qt · ACDelco dexos1 5W-30
front_diff1.50 qt · 75W-90 GL-5 Gear Oil
power_steering1.00 qt · ACDelco Power Steering Fluid
rear_diff2.00 qt · ACDelco 75W-90 Synthetic Gear Oil
transfer_case2.50 qt · ACDelco Auto-Trak II
transmission_auto11.50 qt · ACDelco Dexron VI ATF
washer3.50 qt · Windshield Washer Fluid
GMC Envoy
brake · ACDelco DOT 4 Brake Fluid
coolant16.00 qt · ACDelco DEX-COOL (Orange)
engine_oil7.50 qt · ACDelco dexos1 5W-30
front_diff1.50 qt · 75W-90 GL-5 Gear Oil
power_steering1.00 qt · ACDelco Power Steering Fluid
rear_diff2.00 qt · ACDelco 75W-90 Synthetic Gear Oil
transfer_case2.50 qt · ACDelco Auto-Trak II
transmission_auto11.50 qt · ACDelco Dexron VI ATF
washer3.50 qt · Windshield Washer Fluid
08

The Verdict

TOO CLOSE TO CALL

Across cost of ownership and recall count, neither vehicle pulls decisively ahead. Pick on personal preference — drivetrain, transmission feel, brand loyalty, or the engine that puts a smile on your face.

Open the full dashboard for either truck

Labor times, torque specs, fluid capacities, DTC codes, repair procedures, recalls, common platform problems.