The F90 M5's S63Tu engine is a highly-strung twin-turbo V8 that delivers incredible performance but has significant rod bearing wear issues and cooling system vulnerabilities. Many early examples are now seeing catastrophic failures between 60k-100k miles if bearing maintenance was ignored.
Rod Bearing Failure (S63Tu)
Common · high severityTypical onset: 60,000-100,000 mi
Symptoms: metallic knocking on cold start, oil pressure fluctuations, metal shavings in oil analysis, sudden catastrophic engine failure without warning in worst cases
Fix: Preventive service involves dropping the oil pan and replacing all rod bearings with upgraded units—about 12-16 hours labor. Once damage has occurred, you're looking at full engine-out rebuild or short block replacement at 40-60 hours labor. Many shops now recommend proactive bearing replacement at 60k miles on cars driven hard.
Estimated cost: $3,500-6,000 preventive / $25,000-40,000 rebuild
Transmission Oil Cooler Leaks
Occasional · medium severityTypical onset: 50,000-80,000 mi
Symptoms: transmission fluid spots under car, low trans fluid warnings, occasional slipping or harsh shifts when fluid is low, visible seepage at cooler connections
Fix: The ZF 8HP cooler lines and connections develop seeps, sometimes the cooler itself cracks. Requires lifting car, dropping undertray panels, replacing cooler or lines—4-6 hours labor depending on whether you catch it early or need full cooler replacement.
Estimated cost: $800-1,800
Engine/Transmission Mount Deterioration
Common · medium severityTypical onset: 40,000-70,000 mi
Symptoms: clunking when shifting from Park to Drive, excessive vibration at idle, drivetrain shudder during hard acceleration, visible tearing or fluid leak from hydraulic mounts
Fix: The hydraulic engine and transmission mounts wear rapidly under hard use. Engine mount is 3-4 hours, transmission mount another 2-3 hours. Most techs recommend doing both simultaneously if one has failed since they wear at similar rates.
Estimated cost: $1,200-2,200 both mounts
Turbocharger Wastegate Rattle
Occasional · low severityTypical onset: 30,000-60,000 mi
Symptoms: rattling noise at idle or light throttle, brief rattle on cold start, no performance loss initially, can progress to boost control issues if ignored long-term
Fix: The wastegate actuator arms develop play in their bushings, causing characteristic rattle. Some owners live with it; proper fix requires turbo removal and rebuild or replacement—12-16 hours labor per side. Not safety-critical but annoying and can indicate broader turbo wear.
Estimated cost: $3,000-5,000 per turbo
Cooling System Component Failures
Occasional · high severityTypical onset: 50,000-90,000 mi
Symptoms: coolant warning lights, overheating during spirited driving, visible coolant leaks from water pump or radiator end tanks, steam from engine bay
Fix: The high-performance cooling system has plastic components that fail—water pump, thermostat housings, radiator end tanks. Water pump replacement is 4-6 hours; radiator another 3-5 hours. Track use accelerates these failures. Don't ignore coolant warnings—this engine does not tolerate overheating.
Estimated cost: $1,200-2,500 per component
VANOS Solenoid Issues
Occasional · medium severityTypical onset: 70,000-110,000 mi
Symptoms: rough idle when warm, lack of power in mid-range, fault codes for cam position correlation, occasional limp mode
Fix: Variable valve timing solenoids get clogged or fail electrically. Diagnosis requires ISTA scan tool. Replacement is 2-3 hours per bank, but sometimes just cleaning helps temporarily. Use quality oil and shorter intervals to prevent this.
Estimated cost: $600-1,200
Exceptional performance machine, but only buy used with documented rod bearing service or budget for it immediately—and expect $5k/year maintenance if driven as intended.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.