2.0L TDI I4FWDAUTOMATICdieselturbo
5 active safety recalls on this vehicle — view recalls
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P3833high severityPowertrain

DEF Dosing Valve Stuck Open

on 2010 Audi A3 2.0L TDI I4 · FWD

What this code means

The DEF dosing valve is stuck in the open position, causing excessive DEF injection into the exhaust.

Symptoms

  • DEF consumption very high
  • White exhaust smoke (DEF steam)
  • Ammonia smell from exhaust
  • DEF tank empties rapidly
  • SCR system over-dosing
  • Possible SCR catalyst damage from excess urea

Common causes

  • Dosing valve stuck mechanically
  • Solenoid energized continuously
  • Control module error commanding open
  • DEF pressure forcing valve open
  • Valve return spring broken

Diagnostic steps

  1. Monitor DEF dosing rate vs commanded
  2. Check DEF consumption rate
  3. Test valve solenoid de-energized state
  4. Inspect valve for mechanical damage
  5. Read dosing module fault codes

Repair notes

Replace DEF dosing valve. Inspect SCR catalyst for ammonia slip or urea deposit damage.

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Other Powertrain codes on this vehicle

🔧 Database maintained under the daily editorial review of Chris Hackleman · Master Technician · 20+ years and Jeff Moore · Master Lexus & Toyota Mechanic · 20+ years. Spot an error? Use the Help link above — a human reads every report.
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