The F90 M5's S63TU engine is a beast with 600+ hp, but early examples (2018-2019) suffer from catastrophic rod bearing failures and piston ring land fractures under hard use. The ZF 8HP transmission is bulletproof, but its cooling and mounting systems show weaknesses.
Rod Bearing Failure (Spun Bearings)
Occasional · high severity
Typical onset: 30,000-70,000 mi
Symptoms: metallic knocking at idle that worsens with RPM, sudden loss of oil pressure, metal shavings in oil filter, engine failure without warning in severe cases
Fix: Complete engine-out teardown, crankshaft inspection/machining or replacement, all rod and main bearings, bottom-end rebuild. 40-60 labor hours if crank is reusable, up to 80+ hours for full short block replacement. Early S63TU engines (pre-2019 production) are most affected.
Estimated cost: $15,000-35,000
Piston Ring Land Fracture
Rare · high severity
Typical onset: 20,000-60,000 mi
Symptoms: sudden excessive oil consumption (quart per 500-1000 mi), blue smoke on startup or under load, misfires in affected cylinder, loss of compression
Fix: Engine removal, cylinder head removal, piston replacement with updated design. Often discovered during rod bearing service. BMW issued updated pistons (PN 11258684564) for 2019+ production. 50-70 labor hours for all pistons.
Estimated cost: $18,000-28,000
Transmission Oil Cooler Line Leaks
Common · medium severity
Typical onset: 40,000-80,000 mi
Symptoms: transmission fluid puddles under vehicle, driver's side, burnt transmission fluid smell, transmission temperature warning on iDrive, slipping or delayed shifts if fluid level drops
Fix: Replace cooler lines and often the auxiliary cooler itself. Lines crack at crimps and mounting points due to heat cycling. 4-6 labor hours, requires transmission fluid flush after repair.
Estimated cost: $1,200-2,200
Transmission Mount Failure (Rear)
Common · medium severity
Typical onset: 50,000-90,000 mi
Symptoms: harsh clunk on aggressive 1-2 or 2-3 shifts, vibration at idle in Drive, excessive driveline movement visible during launch, transmission housing contacting crossmember in extreme cases
Fix: Replace rear transmission mount (and often front while you're in there). Mount tears internally from launch control abuse. 3-4 labor hours on a lift.
Estimated cost: $800-1,400
High-Pressure Fuel Pump Failure
Occasional · medium severity
Typical onset: 60,000-100,000 mi
Symptoms: long crank/hard start when hot, lean fuel trim codes (2E8F, 2E90), loss of power above 4000 RPM, rough idle and misfires under load
Fix: Replace high-pressure fuel pump and filter. HPFP driven off exhaust cam, so cam follower inspection recommended. 5-7 labor hours due to intake manifold removal required for access.
Estimated cost: $2,000-3,200
Crankshaft Position Sensor Connector Corrosion
Occasional · high severity
Symptoms: random no-start condition, engine dies while driving without warning, intermittent crank/no-start, fault code 2A98 or 2A99 (crankshaft position implausible)
Fix: Connector located low on bellhousing, exposed to road spray. Clean and reseal connector, or replace sensor and pigtail. Preventive dielectric grease application recommended. 1-2 labor hours.
Estimated cost: $250-600
Owner tips
Change oil every 5,000 miles maximum with 0W-40 meeting BMW LL-01FE spec — factory 10k interval is too long for the S63TU under any use case
Blackstone oil analysis every other change to monitor bearing material and fuel dilution — early warning system for catastrophic failure
Avoid extended full-throttle pulls until oil temp exceeds 220°F — cold-start ring seal issues contribute to piston failures
Budget $2,000-3,000/year for maintenance beyond consumables if buying used — this is not a Camry
Pre-purchase inspection MUST include oil analysis and compression test — walk away if rod bearings have never been inspected past 50k miles on 2018-2019 models
Only buy a 2018-2019 F90 if rod bearings have been replaced with proof of work or it's a late-2019+ build with updated bottom end — otherwise you're gambling with a $20k+ engine rebuild at any moment.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
Fitment notes: AGM battery required; located in trunk; BMW recommends 90Ah AGM for high-performance S63 engine
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Every control module on the 2018-2024 BMW M5 F90 — where it lives, replacement time, and what it takes to program a replacement. Modules marked dealer / factory tool won't work after a part swap alone — budget for programming.
📍 Behind center dashboard, above transmission tunnel
🔧 BMW ISTA/D
⚠️ Dashboard removal required for access. Refrigerant recovery/recharge required. Actuator calibration needed after installation.
Digital Motor Electronics (DME)2.5 hr R&Rsecurity gateway +1.5 hr▸ programming details
📍 Engine bay, rear firewall driver side under cowl panel
🔧 BMW ISTA/P + dealer authentication
⚠️ ISN synchronization with CAS required; DME-CAS pairing is dealer-only due to immobilizer security. Flash programming requires active TIS subscription.
Head Unit / Central Information Display (HU/NBT EVO)2.2 hr R&Rsecurity gateway +1.0 hr▸ programming details
📍 Behind center dashboard screen (iDrive controller in center console)
🔧 BMW ISTA/P + dealer authentication
⚠️ NBT EVO system standard. Navigation data transfer and FSC code entry required. iDrive controller is separate module.
📍 Under each front seat (driver and passenger modules)
🔧 BMW ISTA/D or Autel MaxiSys
⚠️ Controls seat adjustment, heating, ventilation, memory. Seat position calibration required after replacement.
Tire Pressure Monitor (RDC)relearn only +0.2 hr▸ programming details
📍 Integrated with DSC module
🔧 BMW ISTA/D or TPMS relearn tool
⚠️ Not a separate module; sensors in wheels communicate with DSC. Sensor ID relearn required after tire service or sensor replacement.
Aftermarket tool coverage varies by software version and vehicle build — treat "aftermarket tool" rows as "usually possible" and verify against your tool maker's coverage list before promising a customer. Spot a wrong location or hour? Tell us — corrections ship fast here.
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA · 19V684000
2019-09-27
BMW of North America, LLC (BMW) is recalling certain 2018 540d, 2018-2020 530i, 530i xDrive, 540i, 540i xDrive, M550i xDrive, M5, 530e, 530e xDrive, X3 sDrive, X3 xDrive, X3 M40i, X3 M, and 2019-2020 X4 xDrive, X4 M40i, X4 M, X7 xDrive, X7 M50i, 740Li, 740Li xDrive, 750Li, 750Li xDrive, 8 Series Convertible and Coupe 840i, 840i xDrive, M850i xDrive, X5 sDrive, X5 xDrive, X5 M50i, X6 xDrive, X6 M50i, 330i, 330i xDrive, M340i, M340i xDrive, Z4 sDrive, Z4 M40i, 740Le xDrive and 745Le xDrive, 2018-2019 640i xDrive Gran Turismo and Rolls-Royce Phantom, 2019 M850i xDrive Gran Coupe and Rolls-Royce Cullinan and 2020 Toyota Supra vehicles.
The back-up camera and display settings can be adjusted such that the rear view image is no longer visible and the system will retain that setting the next time the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rearview Mirrors."
Consequence: The lack of an image in the back-up camera display increases the risk of a crash.
Remedy: BMW will notify owners, and dealers will update the back-up camera software, free of charge. The recall began November 8, 2019. Owners may contact BMW customer service at 1-800-525-7417 or Rolls-Royce at 1-877-877-3735. Toyota owners may contact Toyota customer service at 1-888-270-9371.
BMW of North America, LLC (BMW) is recalling certain 2018 BMW M5 vehicles. The fuel level sensor in the fuel tank may become stuck against an in-tank fuel line, causing the fuel gauge to display an inaccurate and possibly larger amount of fuel than is actually available.
Consequence: An incorrect fuel reading may lead to the vehicle stalling and increase the risk of a crash.
Remedy: BMW will notify owners, and dealers will secure the in-tank fuel line to keep the fuel line from contacting the fuel level sensor, free of charge. The recall is expected to begin September 2018. Owners may contact BMW customer service at 1-800-525-7417.
ELECTRICAL SYSTEM:SOFTWARE · 18V323000
2018-05-16
BMW of North America, LLC (BMW) is recalling certain 2018 BMW M5 vehicles. In certain driving conditions, the engine control unit software may cause the fuel pump to stop.
Consequence: If the fuel pump stops, the vehicle will stall, increasing the risk of a crash.
Remedy: BMW will notify owners, and dealers will update the engine control unit software, free of charge. The recall began on June 25, 2018. Owners may contact BMW customer service at 1-800-525-7417.
Size-standard part numbers — verify your connector type before buying. Rear blades are model-specific; check the package's vehicle list.
Fuel economy figures are EPA data via fueleconomy.gov (median across matching trims). Performance figures are compiled estimates for the 2018 BMW M5 F90 4.4L V8 Twin-Turbo S63 and can vary by trim.
🔧 Database maintained under the daily editorial review of Chris Hackleman · Master Technician · 20+ years and Jeff Moore · Master Lexus & Toyota Mechanic · 20+ years.