The 1979 Blazer is a solid truck hampered by TH400/TH350 transmission weaknesses, a fuel system strangled by early emissions compromises, and a frame that rusts aggressively in salt states. When maintained, the drivetrain is near-bulletproof, but deferred maintenance hits hard.
TH400/TH350 Transmission Failure
Common · high severityTypical onset: 80,000-140,000 mi
Symptoms: Slipping between 1st and 2nd, especially under load, Delayed engagement when shifting into drive or reverse, Burnt transmission fluid smell, dark or metallic-flecked fluid, Hard shifts or no upshift past second gear
Fix: Full rebuild required in most cases; includes new clutch packs, bands, seals, and often the torque converter. Oil cooler lines frequently corrode and contaminate fluid, accelerating wear. Budget 12-16 hours labor for a proper rebuild with valve body work.
Estimated cost: $1,800-3,200
Carburetor Flooding and Stumbling (Rochester Quadrajet)
Common · medium severitySymptoms: Hard starting when warm, floods easily, Rough idle, black smoke from tailpipe, Hesitation or bog on acceleration from a stop, Gas smell in cab, fuel dripping from carb base
Fix: The Quadrajet's float needles, accelerator pump diaphragms, and power-piston seals fail from ethanol fuel. A quality rebuild kit and 3-4 hours labor resolves it if the carb body isn't warped. Some techs swap to an Edelbrock 1406 to avoid repeat issues (add $400 for new carb).
Estimated cost: $350-650
Frame Rust and Body Mount Rot
Common · high severitySymptoms: Visible rust-through on frame rails behind cab or near rear spring hangers, Body sags or leans to one side, doors won't close square, Cracked or completely rotted rubber body mounts, Steering wander due to frame flex
Fix: Rust-belt trucks often need frame section replacement or welded reinforcement plates; body mounts ($15 each) are a 4-hour job if hardware isn't seized. Severe cases require frame-off work, which is 20+ hours. Surface rust is manageable; structural perforation is a write-off unless you're committed to welding.
Estimated cost: $600-1,200 (mounts only); $3,000+ (frame repair)
Intake Manifold Gasket Leaks (V8 Engines)
Common · medium severityTypical onset: 60,000-100,000 mi
Symptoms: Coolant loss with no visible external leaks, White smoke from exhaust on cold start, Rough idle, misfires, or oil contamination in coolant, Coolant smell from exhaust or inside cab vents
Fix: The composite intake gaskets fail and allow coolant into the valley or cylinders. Replacement requires manifold removal, new gaskets, and often new valley pan. 5-7 hours labor; use Fel-Pro or OEM-quality gaskets, not cheap paper sets. On 454s, add time for exhaust manifold removal.
Estimated cost: $650-1,100
Rear Main Seal Oil Leak
Occasional · medium severityTypical onset: 70,000-130,000 mi
Symptoms: Oil puddle directly under the bellhousing area, Oil coating the starter and lower bellhousing, Clutch slippage if manual (oil contamination), though most are automatics
Fix: Two-piece rope seal design leaks as it hardens with age. Requires transmission removal; 6-8 hours labor. Most techs now install a one-piece neoprene retrofit seal for longevity. Check for crankshaft wear in the seal contact area—if grooved, you'll need a repair sleeve ($40) or machine work.
Estimated cost: $700-1,300
Fuel Tank Sending Unit Failure
Occasional · low severitySymptoms: Fuel gauge reads empty regardless of actual fuel level, Gauge bounces erratically or pegs at full, Intermittent gauge operation over bumps
Fix: The float arm corrodes or the rheostat wears out inside the tank. Requires tank drop (2-3 hours), sending unit replacement, and sometimes new fuel pickup sock. Good time to replace old rubber filler hose and steel fuel lines if crusty. Aftermarket units are hit-or-miss; OEM-spec replacements are worth the $30 upcharge.
Estimated cost: $350-600
Steering Gearbox Slop and Wander
Common · medium severityTypical onset: 90,000+ mi
Symptoms: 2-3 inches of dead play at the wheel before tires respond, Constant steering corrections on highway, Clunking from steering box when turning lock-to-lock, Leaking power steering fluid from box seals
Fix: Saginaw 605 series gearbox wears internally; sector shaft and worm gear develop slop. Rebuild kits exist but most shops recommend a reman unit (4-5 hours labor). Also inspect pitman and idler arms—these wear simultaneously and make diagnosis tricky. Alignment after replacement is mandatory.
Estimated cost: $550-950
Buy one if you find a rust-free southern example with service records; avoid former plow trucks and anything with frame cancer unless you're prepared for major welding.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.