Fitment notes: Side post terminals standard on GM J-body platform
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Every control module on the 2000-2005 Chevrolet Cavalier — where it lives, replacement time, and what it takes to program a replacement. Modules marked dealer / factory tool won't work after a part swap alone — budget for programming.
Body Control Module (BCM)2.5 hr R&Rdealer / factory tool +0.5 hr2003-2005 models only▸ programming details
📍 Behind center of dashboard, above center console, mounted to HVAC plenum
🔧 Tech 2 with TIS2000/TIS2Web
⚠️ Added in 2003 refresh. Controls interior lighting, power accessories, remote keyless entry. VIN programming required.
Electronic Brake Control Module (EBCM)2.0 hr R&Rrelearn only +0.3 hrwith ABS (standard on most trims)▸ programming details
📍 Engine compartment, driver side inner fender well, integrated with hydraulic unit
🔧 Tech 2 or aftermarket scan tool
⚠️ Automated ABS bleed cycle required. Module integrated with BPMV hydraulic unit.
⚠️ Odometer programming required to match vehicle mileage; legal documentation required in most states. Passlock relearn required.
Passlock II Theft Deterrent Module (TDM)1.5 hr R&Rrelearn only +0.5 hr▸ programming details
📍 Integrated within ignition lock cylinder housing, steering column
🔧 10-minute relearn procedure (no tool)
⚠️ Passlock II system. Relearn: turn key to ON, wait 10 min until security light turns off, turn OFF, repeat 3 times. Very common failure; aftermarket bypass kits available.
📍 Engine compartment, passenger side firewall, mounted to inner fender well
🔧 Tech 2 with TIS2000/TIS2Web
⚠️ VIN programming required. Passlock relearn required after replacement. Flash-programmable via OBD-II port.
Sensing and Diagnostic Module (SDM)1.0 hr R&Rno coding
📍 Center console, beneath center stack trim, mounted to floor tunnel
⚠️ Battery disconnect and 10-minute wait required. Side-impact airbags added 2003+. Clear codes after replacement.
Heating Ventilation Air Conditioning Control Module (HVAC)1.0 hr R&Rno codingwith automatic climate control (LS Sport option)
📍 Behind center stack HVAC control panel
⚠️ Manual HVAC systems use cable-actuated mechanical controls with no module. Automatic climate control rare on Cavalier.
Radio / Entertainment System (RAD)0.8 hr R&Rrelearn only +0.1 hr▸ programming details
📍 Center of dashboard, integrated into center stack
🔧 Radio code entry via front panel
⚠️ Theft-lock code required. Some 2003+ models with upgraded stereo may communicate on Class 2 data bus.
Aftermarket tool coverage varies by software version and vehicle build — treat "aftermarket tool" rows as "usually possible" and verify against your tool maker's coverage list before promising a customer. Spot a wrong location or hour? Tell us — corrections ship fast here.
DORMAN PRODUCTS IS RECALLING 3,900 INTERMEDIATE STEERING SHAFTS DORMAN PART NOS. 425-151, 425-152, AND 425-153, (SOLD UNDER DORMAN'S "OE SOLUTIONS" BRAND NAME), BALKAMP #'S 7-3057, 7-3058, 7-3059 (SOLD UNDER THE "NAPA" BRAND NAME), AND PLATINUM PARTS #'S 2425151, 2425152, AND 2425153 MANUFACTURED DURING THE MONTH OF SEPTEMBER 2007. THESE REPLACEMENT STEERING SHAFTS CAN BE USED ON THE VEHICLES LISTED ABOVE. THE WELD CONNECTING THE INNER TUBE TO THE OUTER TUBE MAY BE DEFECTIVE.
Consequence: IF THE WELD FAILS, LOSS OF STEERING COULD RESULT, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy: DORMAN WILL NOTIFY OWNERS AND REPLACE THE STEERING SHAFTS FREE OF CHARGE. THE RECALL BEGAN ON OCTOBER 16, 2008. OWNERS MAY CONTACT DORMAN TOLL FREE AT 1-800-523-2492.
Fuel economy (EPA)
City
23mpg
Highway
33mpg
Combined
26mpg
Fuel
Regular Gasoline
Capability & size
EPA class
Compact Cars
Wiper blades
Final model year. Coupe and sedan body styles have no rear wiper
Size-standard part numbers — verify your connector type before buying. Rear blades are model-specific; check the package's vehicle list.
Fuel economy figures are EPA data via fueleconomy.gov (median across matching trims). Performance figures are compiled estimates for the 2005 Chevrolet Cavalier 2.2L I4 and can vary by trim.
🔧 Database maintained under the daily editorial review of Chris Hackleman · Master Technician · 20+ years and Jeff Moore · Master Lexus & Toyota Mechanic · 20+ years.