The 2017 Malibu represents the ninth-gen platform with turbocharged engines that promise efficiency but deliver persistent powertrain headaches. The 1.5T is notorious for piston ring failures and oil consumption, while the 8-speed automatic transmission develops cooling and mount issues that plague both engine variants.
1.5L Turbo Piston Ring Failure & Excessive Oil Consumption
Common · high severity
Typical onset: 40,000-80,000 mi
Symptoms: Blue smoke on startup or acceleration, Burning through 1+ quart of oil every 1,000-2,000 miles, Low oil pressure warning lights, Carbon buildup on intake valves causing rough idle and misfires
Fix: Requires complete short block replacement or full engine rebuild with updated piston rings. GM issued TSB 19-NA-206 but many owners still experience failures outside warranty. Expect 18-24 labor hours for short block swap, includes timing chain, fluids, and programming.
Estimated cost: $4,500-7,500
8-Speed Automatic Transmission Oil Cooler Line Leaks
Common · medium severity
Typical onset: 50,000-90,000 mi
Symptoms: Transmission fluid pooling under vehicle near passenger side, Delayed or harsh shifting when cold, Transmission overheat warnings on DIC, Pink or red fluid drips
Fix: Quick-connect fittings on auxiliary cooler lines fail due to vibration and corrosion. Replacement involves coolant drain, removing AC condenser for access, new lines and fittings. 3-4 labor hours. Sometimes requires full cooler assembly if internal leak exists.
Estimated cost: $600-1,200
Transmission Mount Failure
Common · medium severity
Typical onset: 60,000-100,000 mi
Symptoms: Severe clunking when shifting from Park to Drive or Reverse, Vibration felt through shifter and center console at idle, Engine rocking excessively visible from engine bay, Acceleration shudder between 1st and 2nd gear
Fix: The hydraulic transmission mount collapses internally, allowing excessive drivetrain movement. Replacement requires supporting transmission, removing through-bolts, installing revised mount. 2-3 labor hours. Check engine mounts simultaneously as they wear sympathetically.
Estimated cost: $400-700
Fuel Pump Failure (NHTSA Recall 20V-666)
Occasional · high severity
Symptoms: No-start condition or engine stalling while driving, Sputtering or hesitation under load, Check engine light with P0087 (fuel rail pressure too low), Whining or buzzing from rear seat area
Fix: Affected vehicles had improperly manufactured fuel pump modules. Even post-recall, we see aftermarket and some dealer-supplied pumps fail prematurely. Requires fuel tank drop, pump module replacement, system pressure test. 2.5-3.5 labor hours.
Estimated cost: $800-1,400
Thermostat Housing and Water Outlet Leaks (1.5T)
Occasional · medium severity
Typical onset: 70,000-110,000 mi
Symptoms: Coolant seepage visible below intake manifold, Sweet smell from engine bay, Low coolant warning with no external puddles, Engine temperature fluctuations
Fix: Plastic thermostat housing and integrated water outlet crack from thermal cycling. Replacement requires intake manifold removal for proper access. 4-5 labor hours. Always replace thermostat simultaneously and pressure-test system after repair.
Estimated cost: $700-1,100
Electronic Power Steering (EPS) Assist Loss
Occasional · high severity
Typical onset: 50,000-90,000 mi
Symptoms: Sudden heavy steering with 'Service Power Steering' message, Intermittent power steering that returns after key cycle, Grinding or whining noise from steering column, No assist at low speeds, partial assist at highway speeds
Fix: Column-mounted electric motor and control module fail from heat and electrical issues. Diagnosis requires bidirectional scan tool to test motor function. Replacement involves steering column partial disassembly, calibration with Tech 2 or MDI. 3-4 labor hours.
Estimated cost: $1,200-1,800
Owner tips
Check oil level every fuel fill-up on 1.5T engines — catch consumption early before piston damage occurs
Use full synthetic 0W-20 or 5W-30 oil (Dexos1 Gen 2) and consider 5,000-mile intervals instead of 7,500
Inspect transmission fluid color and level every 30,000 miles; dark brown fluid indicates cooler or line issues
Keep up with coolant exchanges every 50,000 miles — helps prevent thermostat housing failures
Request pre-purchase inspection specifically checking for oil consumption test and transmission mount condition
Hard pass on the 1.5T without comprehensive records proving no oil consumption issues; the 2.0T is marginally better but still shares transmission woes — budget $2,000-3,000 for likely repairs within first 50,000 miles of ownership.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
Fitment notes: AGM battery required for stop-start system; located in trunk
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Every control module on the 2016-2017 Chevrolet Malibu — where it lives, replacement time, and what it takes to program a replacement. Modules marked dealer / factory tool won't work after a part swap alone — budget for programming.
📍 6T70 automatic: integrated with valve body inside transmission (TEHCM); 8L45 automatic (2.0T): external on driver side of transmission case
🔧 GDS2/MDI with GM SPS
⚠️ 6T70 requires transmission pan removal and valve body disassembly. 8L45 (2.0L turbo models) has external TCM with 1.5 hour R&R. VIN programming and transmission adaptive relearn required for both.
Battery Energy Control Module (BECM)3.0 hr R&Rdealer / factory tool +1.0 hr▸ programming details
📍 Integrated with high-voltage battery pack in trunk (Malibu Hybrid only)
🔧 GM MDI/MDI2 + GDS2 + SPS
⚠️ Malibu Hybrid only. Monitors and controls high-voltage battery. High voltage safety procedures mandatory. VIN programming and battery calibration required.
Electric Power Steering Control Module (EPSCM)2.5 hr R&Rdealer / factory tool +0.5 hr▸ programming details
📍 Integrated with electric power steering motor on steering column, below instrument panel
🔧 GDS2/MDI with GM SPS
⚠️ Steering column must be removed for access. VIN programming and steering angle sensor calibration required after replacement. Torque sensor relearn mandatory.
📍 Engine compartment, mounted to ABS hydraulic unit on driver side frame rail near master cylinder
🔧 GDS2/MDI with GM SPS
⚠️ Integrated with hydraulic control unit. Brake system bleeding required after replacement. VIN programming and configuration required. Traction control and stability control relearn procedures mandatory.
Body Control Module (BCM)1.5 hr R&Rdealer / factory tool +0.8 hr▸ programming details
📍 Behind center of instrument panel, above center console, accessible from below
🔧 GDS2/MDI with GM SPS
⚠️ Controls lighting, door locks, remote start, power windows, and theft deterrent. VIN programming and configuration setup required. All power accessories and theft deterrent must be relearned.
Tire Pressure Monitor Control Module (TPMS)1.5 hr R&Rrelearn only +0.3 hr▸ programming details
📍 Integrated with BCM
🔧 TPMS relearn tool or GDS2
⚠️ Tire pressure sensor IDs must be relearned to BCM. Relearn procedure can be performed with TPMS tool or scan tool. No VIN programming typically required. BCM replacement requires TPMS relearn as part of BCM programming.
Forward Collision Alert / Lane Keep Assist Module (FCA/LKA)1.5 hr R&Rdealer / factory tool +0.5 hrPremier trim with Driver Confidence Package▸ programming details
📍 Behind rearview mirror, integrated with windshield-mounted camera/radar assembly
🔧 GDS2/MDI with GM SPS
⚠️ Windshield replacement requires camera/radar recalibration. VIN programming and camera aiming procedure required. Static or dynamic calibration must be performed per GM procedure.
Serial Data Gateway Module (SDGM)1.3 hr R&Rdealer / factory tool +0.5 hr▸ programming details
📍 Behind center of instrument panel, near BCM
🔧 GDS2/MDI with GM SPS
⚠️ Routes communication between different network buses (GMLAN, CAN). VIN programming required. Standard equipment on all 2016-2017 models.
📍 Behind center instrument panel, integrated with HVAC control head assembly
🔧 GDS2 or aftermarket scan tool
⚠️ Automatic climate control models only. Manual HVAC uses non-programmable control head. Configuration and actuator relearn required.
Remote Control Door Lock Receiver / Theft Deterrent Module (RCDLR)1.2 hr R&Rdealer / factory tool +0.5 hr▸ programming details
📍 Behind center of instrument panel, integrated with BCM or separate module near BCM
🔧 GDS2/MDI with GM SPS
⚠️ Remote key fobs must be programmed. Passlock/immobilizer relearn required. VIN programming mandatory. All keys must be available during programming. Push-button start models require additional proximity key programming.
📍 Under center console, below radio/HVAC stack, mounted to floor tunnel
🔧 GDS2/MDI with GM SPS
⚠️ Contains crash sensors and airbag deployment logic. VIN programming required. Must clear crash data and verify all airbag circuits after replacement. SRS system must be disarmed before removal.
Door Control Module (DCM)1.0 hr R&Rrelearn only +0.2 hrwith power windows and memory seats▸ programming details
📍 Inside driver and passenger front doors, behind door panel
🔧 GDS2 or aftermarket scan tool
⚠️ Controls power windows, mirrors, and memory functions for that door. Window auto-up/down relearn required. No VIN programming typically needed.
Park Assist Control Module (PACM)1.0 hr R&Raftermarket tool +0.3 hrwith rear park assist▸ programming details
📍 Behind rear bumper cover, center, near parking sensors
🔧 GDS2 or aftermarket scan tool
⚠️ Sensor calibration and configuration required after replacement. Aftermarket tools can typically perform setup.
📍 Behind center stack, integrated with touchscreen display unit
🔧 GDS2/MDI with GM SPS
⚠️ MyLink or Chevrolet Infotainment 3 system. VIN programming recommended for full feature integration. OnStar, Apple CarPlay, Android Auto, and Bluetooth pairing must be re-established.
📍 Behind instrument cluster lens in driver side of instrument panel
🔧 GDS2/MDI with GM SPS
⚠️ VIN programming required. Mileage must be transferred from old module or documented per federal law. Configuration for vehicle options required.
Fuel Pump Control Module (FPCM)0.8 hr R&Rno coding▸ programming details
📍 Under vehicle, mounted to fuel tank or frame rail near fuel tank
⚠️ Controls fuel pump speed based on ECM commands. No programming required, plug-and-play replacement.
Headlamp Control Module (HCM)0.6 hr R&Rrelearn only +0.2 hrwith automatic headlamps or DRL▸ programming details
📍 Behind left front headlamp assembly in engine compartment
🔧 GDS2 or aftermarket scan tool
⚠️ Automatic headlamp and DRL configuration. Basic relearn typically sufficient, no VIN programming usually required.
Rear Vision Camera Module (RVCM)0.5 hr R&Rno coding▸ programming details
📍 Integrated with rear camera assembly in trunk lid handle area
⚠️ Camera calibration handled by infotainment module. No separate programming required for camera module itself. Standard equipment on all 2016-2017 models per federal mandate.
Aftermarket tool coverage varies by software version and vehicle build — treat "aftermarket tool" rows as "usually possible" and verify against your tool maker's coverage list before promising a customer. Spot a wrong location or hour? Tell us — corrections ship fast here.
General Motors, LLC (GM) is recalling certain 2016-2021 Chevrolet Malibu and 2019-2021 Cadillac XT4 vehicles. The rear seat belt retractors may be improperly secured with loose or missing fasteners.
Consequence: An improperly secured seat belt retractor may not function properly in a crash, increasing the risk of injury.
Remedy: Dealers will inspect and tighten the rear seat belt retractors, as necessary, free of charge. Owner notification letters were mailed on September 17, 2021. Owners may contact Chevrolet customer service at 1-800-222-1020 and Cadillac customer service at 1-800-458-8006. GM's number for this recall is N212333380.
AIR BAGS:SENSOR:OCCUPANT CLASSIFICATION · 18V400000
2018-06-14
General Motors LLC (GM) is recalling certain 2016-2018 Chevrolet Malibu vehicles. During servicing, a Passenger Presence System (PPS) may have been installed that was not correctly calibrated to the vehicle's seat type. As a result, the PPS may not properly identify an adult passenger from a child passenger in the front passenger seat, potentially causing the air bag to not deploy when it should, or causing the air bag to deploy when it shouldn't.
Consequence: In the event of a crash, improper air bag deployment can increase the risk of injury.
Remedy: GM will notify owners, and dealers will replace the front passenger PPS seat service kit, free of charge. The recall began August 7, 2018. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 18208.
General Motors LLC (GM) is recalling certain 2015-2018 GMC Canyon, 2016-2017 Buick Envision, 2016-2018 Chevrolet Colorado and Malibu, 2017-2018 GMC Acadia, 2018 Buick LaCrosse, Cadillac ATS, Chevrolet Equinox, and GMC Terrain vehicles. The high pressure fuel pump may detach from its mounting flange, possibly resulting in the pump damaging the high pressure fuel line.
Consequence: A damaged fuel line can create a fuel leak, increasing the risk of a fire.
Remedy: GM will notify owners, and dealers will replace the high pressure fuel pump, and high pressure fuel pipe, free of charge. The recall began July 2, 2018. Owners may contact Buick customer service at 1-800-521-7300, Cadillac customer service at 1-800-458-8006, Chevrolet customer service at 1-800-222-1020, or GMC customer service at 1-800-462-8782. GM's number for this recall is 18188.
AIR BAGS:SIDE/WINDOW · 16V870000
2016-12-02
General Motors LLC (GM) is recalling certain 2017 Malibu vehicles manufactured on November 10, 2016. The right-hand rear side air bag inflator manifold may have insufficient welds.
Consequence: Insufficient welds could cause the inflator to separate and propel air bag debris into the cabin during a crash. Also, the inflator could fail to inflate during a crash, increasing the risk of injury.
Remedy: GM will notify owners, and dealers will replace the rear side air bag modules, free of charge. The recall began on January 25, 2017. Owners may contact Chevrolet customer service at 1-800-222-1020. GM's number for this recall is 16146.
Performance
Horsepower
250hp
Torque
260lb-ft
0–60 mph
6.3sec
Quarter mile
14.8sec
Top speed
130mph
Fuel economy (EPA)
City
22mpg
Highway
33mpg
Combined
26mpg
Fuel
Premium Gasoline
Capability & size
Towing capacity
1,000lb
Curb weight
3,450lb
EPA class
Midsize Cars
Wiper blades
2016-2019 generation (9th gen). Sedan body style, no rear wiper.
Size-standard part numbers — verify your connector type before buying. Rear blades are model-specific; check the package's vehicle list.
Fuel economy figures are EPA data via fueleconomy.gov (median across matching trims). Performance figures are compiled estimates for the 2017 Chevrolet Malibu 2.0L I4 Turbo and can vary by trim.
🔧 Database maintained under the daily editorial review of Chris Hackleman · Master Technician · 20+ years and Jeff Moore · Master Lexus & Toyota Mechanic · 20+ years.