electrical
Horn Relay
for 2003 Dodge Viper 8.3L V10 · RWD
Difficulty
Easy
Time
36 min
Tools
3
Steps
9
✓Fact-checked. Built from OLP's spec database, then independently fact-checked line by line with every correction applied. Master-tech sign-off by Chris Hackleman is queued. Cross-check torque values against the factory manual, and stop if anything looks unsafe. How our data is made.
This procedure guides you through locating and replacing the horn relay in the Power Distribution Center (PDC) under the hood of a 2005 Dodge Viper.
Warnings
⚠Disconnecting the battery will erase radio presets and may require drivetrain re-learning on first start.
ℹ️The horn relay is a small cube-shaped component approximately 1 inch square, typically mounted in a socket within the PDC.
Tools required
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Parts
- Horn relay × 1 — Mopar 56051115AA or equivalent mini ISO relay
As an Amazon Associate and Autel/ANCEL partner, OLP earns from qualifying purchases — how we link. This never changes the specs we publish.
Preparation
- Park vehicle on level surface and set parking brake
- Turn ignition off and remove key
- Allow engine to cool if recently driven
- Open hood and secure with hood prop
Procedure
- 1Disconnect battery negative terminalLocate the battery in the engine compartment. Verify the exact battery location for your vehicle before proceeding. Using the appropriate size wrench (verify fastener size for your vehicle), loosen the negative (black) battery terminal bolt and disconnect the cable. Secure the cable away from the terminal to prevent accidental reconnection.Torque specBattery Terminal Bolts6 Nm (4 lb-ft)
- 2Locate the Power Distribution CenterThe PDC is located in the engine compartment on the driver side inner fender area, near the strut tower. It is a black plastic box approximately 8 inches by 6 inches with multiple electrical connectors and a removable cover.
- 3Remove PDC coverRelease the cover retaining tabs on each side of the PDC by pressing inward and lifting upward. The cover should release without tools. If equipped with fasteners, remove the fasteners before lifting. Set the cover aside in a clean area.
- 4Identify the horn relayConsult the relay identification diagram on the underside of the PDC cover you just removed. The horn relay is typically labeled 'HORN' and is a mini ISO relay. Note the relay position and orientation before removal. The relay will have a specific pin configuration and may be color-coded. Note: Verify correct Mopar horn relay part number against factory service documentation for the 2005 Viper, or use an equivalent mini ISO relay matching the original.
- 5Remove the horn relayGrip the horn relay firmly and pull straight upward with steady pressure to extract it from its socket. If the relay is difficult to remove, use needle-nose pliers to grip the relay body (not the terminals) and pull straight up. Avoid rocking the relay side-to-side as this can damage the socket terminals.
- 6Inspect relay socket and terminalsExamine the relay socket terminals for corrosion, discoloration, or damage. Check for bent or pushed-back pins. If corrosion is present, spray electrical contact cleaner into the socket and allow to dry completely. Inspect the removed relay for signs of overheating (melted plastic, discolored terminals) or physical damage.
- 7Install new horn relayAlign the new horn relay with the socket, ensuring the orientation matches the diagram on the PDC cover and the original relay position. The relay will only fit one way due to pin configuration. Press the relay firmly and straight down into the socket until it is fully seated and flush with surrounding relays. You should feel or hear a positive engagement.
- 8Reinstall PDC coverPosition the PDC cover over the fuse box, aligning the cover tabs with the corresponding slots on the PDC housing. Press down firmly on all edges until you hear the retaining tabs click into place. If fasteners were present during removal, reinstall them now.
- 9Reconnect battery negative terminalReturn to the rear cargo area and reconnect the negative battery cable to the negative terminal. Tighten the terminal bolt to specification using a 10mm wrench. Ensure the connection is secure but do not overtighten.Torque specBattery Terminal Bolts6 Nm (4 lb-ft)
Reassembly
- Ensure all PDC cover tabs are fully engaged and the cover is secure
- Verify no tools or parts are left in the engine compartment
- Close hood and ensure proper latch engagement
Verification
- Turn ignition to RUN position without starting engine
- Press the horn button on the steering wheel and verify the horn sounds
- If horn does not sound, verify relay is fully seated and check horn fuse in PDC
- Start engine and test horn operation again with engine running
- Check for any warning lights on instrument cluster related to electrical system
Related trouble codes on this vehicle
Codes that commonly send this job to the bay — tap one for symptoms, causes, and diagnostic steps.
P0418Secondary Air Injection System Relay A Circuit MalfunctionP0419Secondary Air Injection System Relay B Circuit MalfunctionP0612Fuel Injector Control Module Relay Control CircuitP0615Starter Motor Relay CircuitP0645A/C Clutch Relay Control CircuitP0646A/C Clutch Relay Control Circuit LowP0685ECM/PCM Power Relay Control Circuit /OpenP0686ECM/PCM Power Relay Control Circuit LowP0690ECM/PCM Power Relay Sense Circuit HighP0885TCM Power Relay Control Circuit/OpenP0886TCM Power Relay Control Circuit LowP0890TCM Power Relay Sense Circuit Signal Stuck On
Chasing one of these codes and not sure which part is guilty? Ask a master mechanic about YOUR car →