The 2014 Explorer is a capable three-row SUV undermined by serious powertrain reliability issues, particularly catastrophic engine failures in EcoBoost models and widespread transmission problems across the lineup.
Symptoms: White smoke from exhaust on cold start, Rapid coolant loss with no external leaks, Milky oil on dipstick or oil cap, Misfires and rough idle that progressively worsen, Hydrolocked cylinders requiring tow-in
Fix: Internal coolant leak from failed cylinder head or block casting porosity allows coolant into cylinders, destroying bearings and requiring complete engine replacement or full rebuild. 18-25 labor hours for long block swap.
Estimated cost: $8,000-12,000
2.0L EcoBoost Overheating and Head Gasket Failure
Common · high severity
Typical onset: 60,000-100,000 mi
Symptoms: Coolant loss without visible leaks, Overheating under load or highway driving, White exhaust smoke, Rough idle and cylinder misfires, Oil contamination with coolant
Fix: Head gasket failure common on 2.0L EcoBoost, often combined with warped head requiring machining. Some cases progress to complete engine failure. 12-16 labor hours for head gasket replacement, both heads if needed.
Estimated cost: $3,500-6,500
6F50/6F55 Transmission Shudder and Internal Failure
Common · high severity
Typical onset: 70,000-120,000 mi
Symptoms: Harsh shudder during 4-5-6 gear shifts especially under light throttle, Delayed engagement when shifting to drive or reverse, Slipping between gears under acceleration, Check engine light with transmission codes P0735, P0741, P0744
Fix: Torque converter clutch failure and valve body issues plague these 6-speed automatics. Fluid and filter service sometimes helps early cases, but most need transmission rebuild or replacement. 8-12 labor hours for R&R and rebuild.
Estimated cost: $3,500-5,500
PTU (Power Transfer Unit) Failure
Common · high severity
Typical onset: 80,000-130,000 mi
Symptoms: Grinding or whining noise from center of vehicle, Vibration during acceleration, Metal shavings in PTU fluid during service, Complete loss of AWD function, Burning smell from underneath vehicle
Fix: PTU fails from inadequate factory fluid service interval (Ford says lifetime, reality is 30k-40k intervals needed). Once internal damage occurs, complete PTU replacement required. 4-6 labor hours.
Estimated cost: $1,800-2,800
Rear Axle Hub and Bearing Assembly Failure
Common · medium severity
Typical onset: 60,000-100,000 mi
Symptoms: Humming or growling noise from rear that increases with speed, ABS warning light illumination, Wheel speed sensor codes, Excessive wheel play when jacked up
Fix: Rear hub bearings fail prematurely, often one side then the other within 20k miles. Related to NHTSA recalls but failures continue. Hub assembly replacement required per side. 2-3 labor hours per side.
Estimated cost: $400-700 per side
Front Suspension Lower Control Arm Bushing Failure
Occasional · medium severity
Typical onset: 70,000-110,000 mi
Symptoms: Clunking over bumps from front end, Wandering or loose steering feel, Uneven tire wear on inside edges, Excessive movement visible during brake application
Fix: Front lower control arm bushings tear and separate, causing alignment issues and handling problems. Replace complete control arms both sides for long-term fix. 3-4 labor hours both sides with alignment.
Estimated cost: $800-1,200
Panoramic Sunroof Drain Clogs and Water Leaks
Common · low severity
Symptoms: Water dripping from headliner at A-pillars or overhead console, Wet front footwells after rain or car wash, Musty smell in cabin, Water staining on headliner
Fix: Sunroof drain tubes clog with debris, causing water to overflow into cabin. All four drains need clearing and sometimes tube replacement if kinked. 1-2 labor hours if tubes intact.
Estimated cost: $150-400
Owner tips
Change PTU fluid every 30,000 miles religiously—this alone prevents $2,500+ failure
On EcoBoost models, monitor coolant level obsessively; any unexplained loss is engine-threatening
Transmission fluid exchange (not flush) every 40,000 miles may extend life of already-marginal 6F transmissions
Have independent pre-purchase inspection specifically check for coolant in oil and transmission shudder test
Budget $1,000-1,500/year for non-maintenance repairs if buying used over 80k miles
Hard pass unless priced $3,000-4,000 below market to cover inevitable powertrain repairs—the EcoBoost engines and transmissions have unacceptable failure rates for a modern vehicle.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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Ford Motor Company (Ford) is recalling certain 2011-2019 Explorer vehicles. The A-pillar trim retention clips may not be properly engaged, allowing the trim to detach.
Consequence: A detached trim piece can fall off the vehicle, becoming a road hazard and increasing the risk of a crash.
Remedy: Dealers will inspect and replace the A-pillar trim as necessary, free of charge. Owner notification letters were mailed on July 18, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S02.
SUSPENSION:REAR · 21V537000
2021-07-15
Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or ever registered, in Connecticut, Delaware, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, Wisconsin, and the District of Columbia. Exposure to road salt can cause the cross-axis ball joint to corrode and seize, resulting in a fracture of the outboard section of the rear suspension toe link.
Consequence: A rear toe-link fracture can result in a loss of steering control, increasing the risk of a crash.
Remedy: Dealers will inspect and replace as necessary, the cross-axis ball joint (CABJ) knuckle, and replace the rear suspension toe links, free of charge. This recall is an expansion of previous NHTSA recall numbers 16V-245, 19V-435, and 20V-675. Certain vehicles previously repaired will need to return for the new remedy. An interim notification letter notifying owners of the safety risk were mailed on September 10, 2021. Owner notification letters were mailed on March 16, 2022. Owners may contact Ford's customer service at 1-866-436-7332. Ford's number for this recall is 21S32.
SUSPENSION:REAR · 20V675000
2021-03-12
Ford Motor Company (Ford) is recalling certain 2013-2017 Explorer vehicles originally sold, or currently registered in Connecticut, Delaware, the District of Columbia, Illinois, Indiana, Iowa, Kentucky, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, Virginia, West Virginia, and Wisconsin that were previously repaired under a prior recall numbers 16V-245 or 19V-435. The outboard section of a rear suspension toe link may fracture.
Consequence: A rear toe link fracture can result in a loss of steering control, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will inspect the cross-axis ball joint (CABJ) knuckle attached to the rear suspension toe link and replace it as necessary, free of charge. The recall began November 27, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S62.
POWER TRAIN:AXLE ASSEMBLY:AXLE SHAFT · 20V692000
2020-11-10
Ford Motor Company (Ford) is recalling certain 2014-2016 Explorer, 2014-2015 Taurus and 2014 Edge vehicles equipped with 2.0L or 2.3L engines and front wheel drive. The support bracket for the front drive axle halfshaft may fail.
Consequence: The failed bracket could result in a loss of park function which can cause unintended vehicle movement, and loss of motive power while driving which increases the risk of a crash.
Remedy: Ford will notify owners, and dealers will replace the link shaft bracket, free of charge. Parts are not currently available. Owners received an interim notification detailing safety risk December 8, 2020. A second letter will be mailed when parts become available in January 2021. The recall began February 2, 2021. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20S63.
SUSPENSION:REAR · 19V435000
2019-06-10
Ford Motor Company (Ford) is recalling certain 2011-2017 Explorer vehicles. The rear suspension toe links may fracture due to stress on the rear suspension.
Consequence: A fractured rear toe link will cause a sudden change in vehicle handling and increase the risk of a crash.
Remedy: Ford will notify owners, and dealers will replace the rear suspension toe links, and inspect both rear toe link ball joints, replacing the rear wheel knuckle(s), if necessary, free of charge. The recall began June 26, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S17.
WHEELS:HUB · 17E048000
2017-08-28
Ford Motor Company (Ford) is recalling certain Wheel Hub Bearing assemblies, part number HB5Z-1104-C, incorrectly listed as being for installation on the rear axles of 2011-2017 Ford Explorer 4X2 vehicles. These bearings assemblies were manufactured without a self retention feature, possibly resulting in the separation of the wheel or wheel end.
Consequence: A loss of the wheel or wheel end can increase the risk of a crash.
Remedy: Ford will notify the distributors of the hubs specifying that they are to only be used on drive axles. It is believed that none of the hubs were purchased from Ford dealers for the incorrect application. Owners may contact Ford customer service at 1-866-436-7332.
SUSPENSION:REAR · 16V245000
2016-04-26
Ford Motor Company (Ford) is recalling certain model year 2014-2015 Ford Explorer vehicles manufactured January 17, 2014 to May 31, 2014. The affected vehicles may have improperly welded rear suspension toe links that may fracture.
Consequence: A fracture of the rear suspension toe link may result in a loss of steering control, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will replace the rear suspension toe links, free of charge. The recall began on November 18, 2016. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 16S18.
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