The 2019 Raptor's 3.5L EcoBoost HO is a beast when healthy, but early production engines suffered catastrophic failures from oil-related issues and weak connecting rod bearings. Transmission cooling and mount problems are chronic annoyances that need attention before they strand you.
Catastrophic Engine Failure - Rod Bearing / Piston Ring Failure
Occasional · high severity
Typical onset: 30,000-80,000 mi
Symptoms: Metal shavings in oil during changes, Sudden knocking sound from lower engine block, Loss of oil pressure at idle or hot conditions, White or blue smoke from exhaust indicating ring failure, Engine seized or rod punched through block in worst cases
Fix: Complete engine rebuild or short block replacement required. 25-35 hours labor to remove engine, disassemble, replace bearings, pistons, rings, hone cylinders, reassemble. Often cheaper to source reman long block. Ford extended warranty to 10yr/150k for some VINs but many fall outside coverage.
Estimated cost: $8,000-15,000
Transmission Oil Cooler Line Failure
Common · medium severity
Typical onset: 40,000-90,000 mi
Symptoms: Transmission fluid puddle under truck, driver side, Burnt transmission fluid smell, Slipping or delayed shifts when hot, Low fluid warning or limp mode if leak is severe
Fix: Cooler lines crack at crimp joints or corrode through from road salt. Replace both lines as a pair, not just the leaker. 2-3 hours labor to drop skid plate, access lines, drain and refill transmission fluid.
Estimated cost: $600-1,200
Transmission Mount Failure
Common · low severity
Typical onset: 50,000-100,000 mi
Symptoms: Loud clunk when shifting from Park to Drive or Reverse, Vibration through floorboard at idle in gear, Excessive drivetrain movement visible when accelerating hard, Metallic banging over rough terrain
Fix: Rubber mount tears or crushes from off-road abuse and heavy engine torque. Replace mount and inspect crossmember for cracks. 1.5-2 hours with transmission supported on jack.
Estimated cost: $300-550
High-Pressure Fuel Pump Failure
Occasional · high severity
Typical onset: 60,000-110,000 mi
Symptoms: Hard start or extended cranking, especially when hot, Rough idle with misfires on multiple cylinders, Loss of power under load or boost, P0087 fuel rail pressure too low code
Fix: Fuel pump cam lobe wear or internal pump failure common on high-mileage or track-use trucks. Pump is engine-mounted, requires valve cover removal and timing check. 4-5 hours labor plus fuel system flush recommended.
Estimated cost: $1,800-2,800
Turbocharger Wastegate Rattle
Common · low severity
Typical onset: 20,000-60,000 mi
Symptoms: Rattling or ticking noise on cold start, disappears when warm, Sound comes from engine bay, passenger side more noticeable, No performance loss or codes in most cases
Fix: Wastegate actuator rod develops play in bushings. Ford issued TSB but no permanent fix outside of turbo replacement. Many owners live with it. If turbo needs replacement for other reasons, 8-10 hours per side labor.
Estimated cost: $2,500-4,000 per turbo if replacement needed
Phaser and Timing Chain Stretch
Occasional · high severity
Typical onset: 80,000-130,000 mi
Symptoms: Rattling on cold start for 2-3 seconds, Check engine light with cam/crank correlation codes, Rough running or misfires at idle, Loss of power and fuel economy
Fix: Cam phasers wear and timing chains stretch on neglected oil changes or high-idle use. Requires front engine teardown, timing set replacement, phaser replacement. 12-16 hours labor. Do water pump and front seals while you're in there.
Estimated cost: $3,500-5,500
Owner tips
Change oil every 5,000 miles maximum with quality synthetic - this engine lives and dies by oil changes
Check transmission fluid level and condition every 30k, change fluid at 60k regardless of 'lifetime fill' claim
Inspect engine oil for metal flakes at every change - early warning of bearing failure
Avoid extended idle periods and let engine warm before heavy boost - phasers and bearings hate cold oil
Budget $2,000/year maintenance reserve if buying used over 60k miles
Buy a 2019+ with full service records and budget for an engine - the platform is fantastic but the HO EcoBoost has real grenading risk that'll cost you a transmission's worth of money.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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Ford Motor Company (Ford) is recalling certain 2018-2020 F-150 vehicles previously repaired incorrectly under recall number 20V097. When the headlight switch is turned from "Autolamps" to "Headlamps On," the Daytime Running Lamps (DRLs) may remain fully bright instead of dimming to parking lamps as intended. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices and Associated Equipment."
Consequence: Daytime Running Lamps that do not dim may reduce the visibility of other drivers, increasing the risk of a crash.
Remedy: Dealers will reprogram the body control module software, free of charge. Owner notification letters are expected to be mailed July 6. 2026. Owners may contact customer service at 1-866-436-7332. Ford's number for this recall is 26C28. Vehicle Identification Numbers (VINs) involved in this recall will become searchable on NHTSA.gov on July 6, 2026.
BACK OVER PREVENTION:SOFTWARE · 25V442000
2025-06-27
Ford Motor Company (Ford) is recalling certain 2018-2022 Transit Connect, 2019-2020 MKZ, MKX, Edge, Continental, F-150, Nautilus, Fusion, 2019-2023 Ranger, Mustang, 2020-2021 EcoSport, Expedition, Navigator, 2020-2022 Escape, F-250 SD, Corsair, 2020-2023 Aviator, Transit, 2020-2024 Explorer, 2021-2024 Bronco Sport, and 2022-2024 Maverick vehicles. A software error may cause the rearview camera to display a blank image, or the image may remain on the display after the backing event has ended.
Consequence: A rearview camera that displays a blank image can reduce the driver's view behind the vehicle. A rearview image that continues to be displayed after the vehicle is shifted out of reverse may distract the driver. Both of these situations can increase the risk of a crash.
Remedy: Dealers will update the rearview camera software, free of charge. Owner notification letters were mailed September 4, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S72.
EQUIPMENT:OTHER:LABELS · 24V852000
2024-11-08
Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Consequence: Without a label that shows the proper restraint usage guidelines, the occupants may have an increased risk of injury in the event of a crash.
Remedy: Ford will mail owners the warning labels, free of charge. Owner notification letters were mailed December 19, 2024. Owners may call Ford customer service at 1-866-436-7332. Ford's number for this recall is 24C39.
BACK OVER PREVENTION: SENSING SYSTEM: CAMERA · 22V252000
2022-04-14
Ford Motor Company (Ford) is recalling certain 2019 F-150, Super Duty F-250, F-350, F-450, and F-550 vehicles. Due to a poor electrical connection, the rearview camera may intermittently display a blank or distorted image. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 111, "Rear Visibility."
Consequence: A rearview camera that displays a blank or distorted image can reduce the drivers view of what is behind the vehicle, increasing the risk of a crash.
Remedy: Dealers will replace the rearview camera, free of charge. Owner notification letters were mailed June 2, 2022. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20C19.
EXTERIOR LIGHTING:HEADLIGHTS · 20V097000
2020-02-21
Ford Motor Company (Ford) is recalling certain 2018-2020 F-150 trucks equipped with high series LED headlamps with Autolamp (On/Off) functionality. The Daytime Running Lamps (DRL) may remain activated instead of dimming to parking lamps when the Master Lighting Switch (MLS) is manually rotated from the "Autolamps" switch position to "Headlamps On." As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 108, "Lamps, Reflective Devices and Associated Equipment."
Consequence: DRL that cannot dim may reduce the visibility of other drivers, increasing the risk of a crash.
Remedy: Ford will notify owners, and dealers will reprogram the body control module, free of charge. The recall began March 10, 2020. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 20C03.
Ford Motor Company (Ford) is recalling certain 2019-2020 F-150 vehicles. The fastener securing the Power Distribution Box (PDB) 12V cable and Battery Monitoring System (BMS) eyelets to the positive battery terminal may loosen and affect the vehicle's systems such as instrument panel displays and braking or steering assist. The engine could also stall.
Consequence: Inoperative vehicle systems or an engine stall can increase the risk of a crash. Reduced braking and steering efforts increases the risk of a crash. This condition could also create a resistive short, increasing the risk of a fire.
Remedy: Ford will notify owners, and dealers will inspect the positive battery cable/BMS/PDB joint for excess sealant adhesive and remove any excessive adhesive, reassemble the joint, and retorque the fastener, as necessary, free of charge. The recall began November 25, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S40.
SEATS:FRONT ASSEMBLY:RECLINER · 19V633000
2019-08-28
Ford Motor Company (Ford) is recalling certain 2018-2020 F-150 and 2019-2020 F-250, F-350, F-450, and F-550 Super Duty pickup trucks, and 2018-2019 Ford Explorer, 2019-2020 Expedition, and 2020 Escape vehicles equipped with driver and/or passenger's manual front seat back recliner mechanisms. Also included are certain 2020 Ford Explorer and Lincoln Aviator vehicles equipped with rear outboard seats and manual seat back recliner mechanisms. The recliner mechanisms may be missing the third pawl required for seat back strength, resulting in a loose seat back. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) numbers 202, "Head Restraints" and 207, "Seating Systems."
Consequence: A seat back with an improperly assembled recliner mechanism may have reduced strength and may not adequately restrain an occupant in a crash, increasing the risk of injury.
Remedy: Ford will notify owners, and Ford and Lincoln dealers will inspect the seat structure and replace them, as necessary, free of charge. The recall began October 21, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19C07.
ENGINE · 19V278000
2019-04-08
Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater and previously remedied under recall 18V894. During the previous repair, the block heater cable's splice connector may have been damaged.
Consequence: A damaged cable could cause a resistive short, increasing the risk of overheated or melted wiring, increasing the risk of a fire.
Remedy: Ford will notify owners, and dealers will disable the engine block heater from being used. When replacement cables become available, a second notice will be mailed and dealers will replace the engine block heater cord, free of charge. The recall began May 31, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 19S11.
ENGINE · 18V894000
2018-12-18
Ford Motor Company (Ford) is recalling certain 2015-2019 Ford F-150 and 2017-2019 Ford F-250 Super Duty, F-350 Super Duty, F-450 Super Duty, and F-550 Super Duty pick-up trucks equipped with an engine block heater. Water and contaminants may get into the block heater cable's splice connector causing corrosion and damage.
Consequence: When the heater is plugged in, prolonged corrosion could cause a resistive short, increasing the risk of overheated or melted wiring which can increase the risk of a fire.
Remedy: Ford will notify owners, and dealers will disable the block heater cable, free of charge. Once parts are available, Dealers will replace the engine block heater cable, free of charge. The recall began June 3, 2019. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 18S45.
Performance
Horsepower
450hp
Torque
510lb-ft
0–60 mph
5.1sec
Quarter mile
13.9sec
Top speed
107mph
Fuel economy (EPA)
City
15mpg
Highway
18mpg
Combined
16mpg
Fuel
Regular Gasoline
Capability & size
Towing capacity
8,000lb
Payload
1,200lb
Curb weight
5,697lb
EPA class
Standard Pickup Trucks 4WD
Fuel economy figures are EPA data via fueleconomy.gov (median across matching trims). Performance figures are compiled estimates for the 2019 Ford F-150 Raptor 3.5L V6 EcoBoost HO and can vary by trim.
🔧 Database maintained under the daily editorial review of Chris Hackleman · Master Technician · 20+ years and Jeff Moore · Master Lexus & Toyota Mechanic · 20+ years.