The 2024 F-150 Raptor is too new for widespread pattern failures, but early reports and carryover issues from 2021-2023 models point to EcoBoost HO turbo and engine bearing wear under hard use, plus transmission cooler leaks and mount failures from off-road abuse.
EcoBoost HO Connecting Rod Bearing Failure
Occasional · high severity
Typical onset: 20,000-60,000 mi
Symptoms: Metallic knocking on cold start that disappears when warm, Low oil pressure warning at idle after hard driving, Metal shavings in oil during changes, Catastrophic failure: sudden loud knock and loss of power
Fix: Rod bearing failure typically requires full short block replacement due to journal scoring. Some shops attempt bearing replacement only (12-16 hrs labor), but crankshaft damage usually means short block swap (18-24 hrs). Extended warranty often covers if caught early. Poor oil change intervals and sustained high RPM use accelerate this.
Estimated cost: $8,000-15,000
Transmission Oil Cooler Line Leaks
Common · medium severity
Typical onset: 30,000-70,000 mi
Symptoms: Transmission fluid spots on driveway, usually passenger side, Burning smell after off-road use, Low transmission fluid warning on dash, Harsh shifting when fluid level drops
Fix: Cooler lines crack at fittings or brackets rub through lines during suspension articulation. Replace lines and inspect transmission cooler for internal failure (3-5 hrs labor). If cooler is compromised, full flush required to prevent valve body contamination. This is a known weak point on hard-used Raptors.
Estimated cost: $800-1,800
Transmission Mount Failure from Off-Road Use
Common · medium severity
Symptoms: Loud clunk on 1-2 and 2-3 shifts, Vibration at 1,500-2,000 RPM under load, Visible sag or tearing on mount inspection, Transmission 'rocks' excessively when revving in park
Fix: The 10R80 transmission mount tears from repeated impact loading during jumps and whoops. Typical replacement is 2-3 hrs labor. Upgrade to billet aluminum mount recommended for serious off-road use. OEM rubber mount will fail again under same conditions.
Estimated cost: $400-900
Turbocharger Wastegate Rattle (EcoBoost HO)
Occasional · low severity
Typical onset: 40,000-80,000 mi
Symptoms: Rattling sound at idle, disappears under boost, No performance loss or codes initially, Can progress to overboost or underboost codes, Most noticeable on cold starts
Fix: Wastegate actuator arm develops play in linkage or actuator diaphragm tears. Early catch: replace actuator only (4-6 hrs per side). If ignored, turbo shaft play develops requiring full turbo replacement (6-8 hrs per side). This gen turbos are better than previous but still see this around 50k under hard use.
Estimated cost: $1,200-4,500
High-Pressure Fuel Pump Failure (EcoBoost HO)
Occasional · high severity
Typical onset: 50,000-90,000 mi
Symptoms: Hard start or extended crank, especially when hot, Intermittent misfire codes across multiple cylinders, Loss of power under wide-open throttle, Fuel system pressure codes P0087 or P0088
Fix: Bosch HPFP fails internally, spraying metal through fuel system. Requires pump replacement, all six injectors, fuel rail flush, and sometimes fuel filter housing (8-12 hrs labor). Contamination damage is expensive. Use Top Tier fuel and replace fuel filter every 30k to reduce risk.
Estimated cost: $3,500-6,500
Rear Differential Pinion Seal Leak
Occasional · low severity
Typical onset: 40,000-100,000 mi
Symptoms: Gear oil on inside of rear wheel or tire, Drips on driveway centered under rear axle, Low differential fluid on inspection, Whining noise from rear end if fluid level drops
Fix: Pinion seal leaks from repeated shock loading during jumps or hitting obstacles. Seal replacement requires driveshaft removal and pinion preload reset (3-4 hrs labor). Check for pinion bearing wear if caught late. Common enough Ford released updated seal for 2023+.
Estimated cost: $500-1,000
Owner tips
Change engine oil every 5,000 mi with quality 5W-30 synthetic—bearing wear is real on these boosted engines
Inspect transmission cooler lines every oil change if you off-road; chafing kills them
Replace fuel filter every 30,000 mi to protect expensive HPFP and injectors
Let turbos idle 30 seconds before shutdown after hard use—bearing coking is still a thing
Upgrade transmission mount to billet if you jump this truck regularly
Buy a 2024 Raptor used only with full service records and pre-purchase inspection focusing on oil analysis—these are phenomenal trucks but expensive when the EcoBoost grenades.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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ELECTRICAL SYSTEM: INTEGRATED TRAILER BRAKE CONTROL · 26V104000
2026-02-20
Ford Motor Company (Ford) is recalling certain 2021-2026 F-150, 2022-2026 F-250 SD, F-350 SD, F-450 SD, F-550 SD, Maverick, 2024-2026 Ranger, 2023-2026 F-600 SD, 2022-2027 Lincoln Navigator, Expedition, and 2026 E-Transit vehicles. When towing a trailer, the integrated trailer module (ITRM) may lose communication with the vehicle, possibly causing a loss of brake and turn signal lights, or a loss of brake function. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, " Lamps, Reflective Devices, and Associated Equipment."
Consequence: Trailer lights or brakes that do not function can reduce the driver’s ability to control the trailer and decrease the trailers visibility to other road users, increasing the risk of a crash.
Remedy: The integrated trailer module software will be updated by a dealer, or through an over-the-air (OTA) update, free of charge. Owner notification letters were mailed March 25, 2026. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 26C10. Vehicle Identification Numbers (VINs) involved in this recall will be searchable on NHTSA.gov beginning March 17, 2026.
POWER TRAIN:AXLE HUBS · 25V512000
2025-08-08
Ford Motor Company (Ford) is recalling certain 2023-2025 F-150 vehicles equipped with the Trailer Tow Max Duty package and a 9.75-inch heavy duty axle with a 3/4 float axle design. The rear axle hub bolt may fatigue and break, which can result in damage to the axle hub splines.
Consequence: Damaged axle hub splines can result in a vehicle rollaway when in park without the parking brake applied or cause a loss of drive power. Either of these conditions can increase the risk of a crash.
Remedy: Dealers will replace the left and right rear axle shaft assemblies, free of charge. This is a phased recall. Ford owners will receive letters in multiple phases, beginning August 2025 through Winter 2025. Phase 1 will include 2023 F-150 model year vehicles. Phase 2 will include 2025 F-150 model year vehicles and Phase 3 will include 2024 F-150 model year vehicles. Interim owner notification letters informing owners of the safety risk were mailed August 22, 2025. Owner notification letters were mailed August 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S82. This recall expands previous NHTSA recall number 23V896.
BACK OVER PREVENTION:SOFTWARE · 25V315000
2025-05-09
Ford Motor Company (Ford) is recalling certain 2021-2024 Bronco, F-150, 2021-2024 Edge, 2022-2025 Escape, F-250, F-350, F-450, F-550, F-600, 2022-2024 Expedition, 2022-2025 Transit, 2021-2023 Mach-E, 2024 Ranger, Mustang, 2021-2023 Lincoln Nautilus, 2022-2024 Navigator, and 2023-2024 Corsair vehicles. A software error may cause the rearview camera image to delay, freeze, or not display when the vehicle is in reverse.
Consequence: A frozen or missing rearview camera image can reduce the driver's view behind the vehicle, increasing the risk of a crash.
Remedy: The accessory protocol interface module (APIM) software will be updated by a dealer or through an over-the-air update, free of charge. This will be a phased campaign, with the remedy becoming available in different phases based on model and model years. Interim letters notifying owners of the safety risk were mailed on June 26, 2025. Additional letters will be mailed once the final remedy is available on each phase. Owner notification letters were sent on October 8, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S49.
ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION · 25V198000
2025-03-28
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Expedition, and 2024 Lincoln Navigator vehicles equipped with 3.5L GTDI engines. The engine may have a misaligned engine cup plug, which can result in a rapid oil leak.
Consequence: A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Remedy: Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed May 22, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S30.
POWER TRAIN:AUTOMATIC TRANSMISSION:FLUID/LUBRICANT:VALVES/VALVE BODY · 25V164000
2025-03-14
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, Bronco, 2024 Ranger, 2025 Mustang, Explorer, and Aviator vehicles. The transmission valve body may have been machined incorrectly, which can cause reverse gear failure, or unexpected forward movement in reverse or neutral gear.
Consequence: Unexpected vehicle movement increases the risk of a crash.
Remedy: Dealers will replace the transmission main control valve body, free of charge. Owner notification letters were mailed April 11, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S19.
STEERING · 25V022000
2025-01-17
Ford Motor Company (Ford) is recalling certain 2024 F-150 vehicles. The steering gear assembly may have been assembled with an incorrect rack, which can cause the gears to fracture.
Consequence: A fractured steering gear can cause the steering to bind or lock, resulting in a loss of steering control and increasing the risk of a crash.
Remedy: Dealers will replace the steering gear assembly, free of charge. Owner notification letters were mailed February 19, 2025. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 25S04.
ENGINE AND ENGINE COOLING:ENGINE:OIL/LUBRICATION · 24V851000
2024-12-20
Ford Motor Company (Ford) is recalling certain 2024-2025 F-150, 2024 Expedition and 2024 Lincoln Navigator vehicles equipped with a 3.5L GTDI engine. The engines may have a misaligned engine cup plug, which can result in a rapid oil leak.
Consequence: A rapid oil leak can result in an engine stall, increasing the risk of a crash. In addition, an oil leak in the presence of an ignition source such as hot engine or exhaust components, can increase the risk of a fire.
Remedy: Dealers will inspect the engine cup plug alignment, and replace the plug if necessary, free of charge. Owner notification letters were mailed on May 23, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S70.
EQUIPMENT:OTHER:LABELS · 24V852000
2024-11-08
Ford Motor Company (Ford) is recalling certain 2020-2025 Explorer, Lincoln Aviator, 2020-2024 Escape, Lincoln Corsair, 2018-2024 F-150, Expedition and Lincoln Navigator vehicles. The air bag warning label may be missing from the dashboard. As such, these vehicles fail to comply with the requirement Federal Motor Vehicle Safety Standard number 208, "Occupant Crash Protection."
Consequence: Without a label that shows the proper restraint usage guidelines, the occupants may have an increased risk of injury in the event of a crash.
Remedy: Ford will mail owners the warning labels, free of charge. Owner notification letters were mailed December 19, 2024. Owners may call Ford customer service at 1-866-436-7332. Ford's number for this recall is 24C39.
VISIBILITY:WINDSHIELD · 24V486000
2024-06-28
Ford Motor Company (Ford) is recalling certain 2024 F-150 vehicles. The windshield may not have been properly bonded to the vehicle, allowing it to detach during a crash. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 212, "Windshield Mounting."
Consequence: A windshield that detaches from a vehicle during a crash can increase the risk of injury.
Remedy: Dealers will remove and reinstall the windshield, free of charge. Owner notification letters were mailed July 10, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24C20.
STEERING:COLUMN · 24V329000
2024-05-10
Ford Motor Company (Ford) is recalling certain 2024 F-150 vehicles. The steering column lower shaft may have been secured to the steering gear assembly with an incorrect fastener, which can result in the separation of steering components and cause a loss of steering control.
Consequence: A loss of steering control increases the risk of a crash.
Remedy: Dealers will replace the lower steering shaft fastener, free of charge. Owner notification letters were mailed May 22, 2024. Owners may contact Ford customer service at 1-866-436-7332. Ford's number for this recall is 24S32.
🔧 Database maintained under the daily editorial review of Chris Hackleman · Master Technician · 20+ years and Jeff Moore · Master Lexus & Toyota Mechanic · 20+ years.