This procedure covers removal and replacement of the engine cooling fan assembly on a 2011-2014 Ford F-150 with 5.0L Coyote V8 engine, including fan shroud and motor.

Warnings

Tools required

Parts

• Cooling fan assembly (fan, motor, and shroud) × 1 — Use OEM specification
• Radiator hose clamps (if damaged) × 2 — Use OEM specification

Fluids

• Motorcraft Orange Coolant — 1 qt

Preparation

1. Ensure engine is completely cool to the touch
2. Disconnect negative battery terminal to prevent accidental fan activation
3. Place drain pan under lower radiator area
4. Remove engine cover by pulling upward on cover (press-fit clips)

Procedure

1. 1

   Drain coolant from radiator
   Locate the radiator drain plug on the driver's side lower corner of the radiator. Open the drain plug and allow approximately 1-2 quarts of coolant to drain into the catch pan. You only need to drain enough to lower the coolant level below the upper radiator hose connection. Close the drain plug after draining.
   Torque spec

   Coolant Drain Plug15 Nm (11 lb-ft)
2. 2

   Disconnect upper radiator hose
   Locate the upper radiator hose where it connects to the radiator on the passenger side. Using needle nose pliers or a flathead screwdriver, release the spring clamp and slide it back on the hose approximately 2 inches. Twist and pull the hose off the radiator neck. Be prepared for residual coolant to drain.
3. 3

   Disconnect fan electrical connector
   Locate the cooling fan motor electrical connector on the driver's side of the fan shroud. Press the release tab and pull the connector apart. If there is a wiring harness clip attached to the shroud, remove it by pressing the release tab.
4. 4

   Remove overflow hose from shroud
   Locate the coolant overflow hose where it connects to the fan shroud on the driver's side. Squeeze the hose clamp tabs together and slide it back on the hose. Pull the overflow hose out of the shroud fitting. Allow it to hang to the side.
5. 5

   Remove fan shroud mounting bolts
   Using a 10mm socket, remove the two upper fan shroud mounting bolts at the top of the radiator. These bolts secure the shroud to the radiator support. There are also two lower tabs that fit into slots at the bottom of the radiator - these do not have bolts.
6. 6

   Remove cooling fan assembly
   Carefully lift the entire cooling fan assembly (shroud, fan, and motor) straight up and out of the engine bay. Guide the assembly over the upper radiator hose stub and engine components. The lower tabs of the shroud will lift out of the radiator slots. Tilt the assembly as needed to clear obstructions but avoid striking the radiator fins.
   ⚠The assembly is bulky but not heavy. Take care not to damage radiator fins or drop the fan into the engine bay.
7. 7

   Inspect radiator and hoses
   With the fan assembly removed, inspect the radiator core for debris, damage, or fin deterioration. Check the upper radiator hose neck for cracks. Check all visible hoses for swelling, cracking, or softness. Clean any debris from the radiator core using compressed air from the engine side outward.
8. 8

   Install new cooling fan assembly
   Guide the new cooling fan assembly into position by lowering it into the engine bay. Align the lower shroud tabs with the slots at the bottom of the radiator. Ensure the shroud sits flush against the radiator and the upper mounting holes align with the radiator support brackets.
9. 9

   Install fan shroud mounting bolts
   Install the two upper 10mm fan shroud mounting bolts through the shroud into the radiator support brackets. Thread them in by hand first to ensure proper alignment, then torque to specification using a torque wrench in a criss-cross pattern.
   Torque spec

   Mounting Bolts34 Nm (25 lb-ft)
10. 10

    Reconnect overflow hose
    Push the coolant overflow hose back onto the fitting on the driver's side of the fan shroud. Slide the hose clamp back into position over the connection point. Ensure the hose is fully seated on the fitting.
11. 11

    Reconnect fan electrical connector
    Connect the cooling fan motor electrical connector until you hear and feel it click into place. Secure any wiring harness clips to the shroud. Ensure the wiring is routed away from moving parts and hot engine components.
12. 12

    Reconnect upper radiator hose
    Push the upper radiator hose firmly onto the radiator neck until it is fully seated. Slide the spring clamp back into position over the connection point. Ensure the clamp is positioned correctly in the hose bead groove.
    Torque spec

    Hose Clamps3 Nm (2 lb-ft)
13. 13

    Refill coolant and check system
    Add Motorcraft Orange Coolant to the radiator and overflow reservoir to bring levels back to proper specification. Do not overfill. Reconnect the negative battery terminal. Start the engine and allow it to reach operating temperature while monitoring for leaks around the hose connections and coolant level.

Reassembly

1. Reinstall engine cover by aligning clips and pressing down firmly until seated
2. Double-check all hose connections and electrical connectors for security
3. Verify fan shroud is properly seated in lower radiator slots and upper bolts are tight

Verification

• With engine at operating temperature, verify cooling fan activates automatically when temperature threshold is reached
• Check for smooth fan operation without unusual noise, vibration, or wobble
• Verify no coolant leaks are present at upper radiator hose connection or overflow hose
• Confirm coolant level is at proper level in overflow reservoir after cooling system pressure test
• Test drive vehicle and monitor temperature gauge stays in normal range

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