electrical
Fuel Pump Relay
for 2017 Ford F-150 3.5L V6 EcoBoost · RWD
Editorial review:Chris Hackleman — Master Technician · 20+ years · Jeff Moore — Master Lexus & Toyota Mechanic · 20+ years
Difficulty
Easy
Time
24 min
Tools
5
Steps
8
✓Expert-verified. Personally reviewed and approved by OLP's master technicians (Chris Hackleman & Jeff Moore — 20+ years each). Always follow the vehicle's factory service information and torque specs.
This procedure replaces the fuel pump relay, which controls power to the fuel pump system on the 2015-2020 Ford F-150 3.5L EcoBoost.
Warnings
⚠️FUEL SYSTEM SAFETY: Never work near the fuel pump relay with open flames or sparks. Fuel vapors may be present in the engine compartment.
⚠️Battery disconnect required. Failure to disconnect battery can cause airbag deployment, electrical shorts, or fuel pump activation during service.
⚠Verify correct relay identification before removal. Installing relay in wrong position can cause no-start conditions or damage to electrical systems.
⚠If engine stalling, hard starting, or fuel pump noise issues persist after relay replacement, professional diagnosis is required as fuel pump or wiring may be faulty.
Tools required
10mm socket and ratchetEssential
Needle-nose pliersEssential
Torque wrenchEssential
Flashlight or work light
Panel trim removal tool
Parts
- Fuel pump relay × 1 — Ford DS7Z-14B192-B or equivalent
Preparation
- Park vehicle on level ground and engage parking brake
- Turn ignition to OFF position and remove key
- Open hood and secure with prop rod
- Disconnect negative battery terminal and wait 2 minutes for system capacitors to discharge
- Locate the power distribution box on driver side of engine compartment near firewall
- Identify fuel pump relay position using diagram on underside of power distribution box cover (typically labeled FP RELAY or position F24)
Procedure
- 1Remove power distribution box coverRelease the locking tabs on both sides of the power distribution box cover by pressing inward. Lift cover straight up to remove. Set cover aside with interior facing up to protect printed relay diagram.
- 2Document relay positionVerify fuel pump relay location using diagram on cover. On 2015-2020 F-150 3.5L EcoBoost, fuel pump relay is typically a brown or gray relay in position F24. Take photo or note exact position before removal to ensure correct reinstallation.
- 3Remove old fuel pump relayGrasp fuel pump relay firmly and pull straight up with steady pressure to release from socket. Relay may require moderate force to overcome socket grip. Do not rock side to side as this can damage socket pins.
- 4Inspect relay socketExamine relay socket for corrosion, burnt terminals, or damaged pins. Socket terminals should be clean and springy. If corrosion or burning is present, socket replacement and electrical system diagnosis by professional is required before installing new relay.
- 5Verify new relay specificationsCompare new relay part number and terminal configuration to old relay. Fuel pump relay for 3.5L EcoBoost should be a 4-pin micro relay rated for 30-40 amps. Verify terminal layout matches original relay exactly.
- 6Install new fuel pump relayAlign new relay terminals with socket pins. Push relay straight down into socket with firm, even pressure until relay seats completely flush with socket base. Relay should click into place and sit level with surrounding relays. Do not force at an angle.
- 7Reinstall power distribution box coverPosition cover over relay box, aligning front edge first. Press down firmly on all edges until locking tabs click securely into place. Cover should sit flush with no gaps.
- 8Reconnect batteryReconnect negative battery terminal. Tighten terminal bolt securely by hand, then snug with wrench. Do not overtighten battery terminal.
Reassembly
- Ensure power distribution box cover is fully seated and all tabs are engaged
- Verify no tools or parts are left in engine compartment
- Close hood securely
Verification
- Turn ignition to ON position (do not start engine). Listen for fuel pump priming sound from rear of vehicle for 2-3 seconds. This confirms relay is providing power to fuel pump
- Start engine and verify normal startup with no extended cranking. Engine should start within 1-2 seconds of cranking
- Allow engine to idle for 2 minutes and verify stable idle with no stalling
- Check for any new warning lights on instrument cluster, particularly check engine light
- Turn engine off and restart to confirm consistent operation
- If check engine light illuminates or fuel pump does not prime, relay may be faulty or installed in wrong position. Recheck relay location against diagram