Every control module on the 2020-2026 Ford Kuga PL — where it lives, replacement time, and what it takes to program a replacement. Modules marked dealer / factory tool won't work after a part swap alone — budget for programming.
Transmission Control Module (TCM) 4.5 hr R&R dealer / factory tool +1.0 hr ▸ programming details
📍 Integrated with valve body inside transmission (mechatronic unit)
🔧 Ford FDRS + J2534
⚠️ Mechatronic unit replacement requires transmission fluid drain, pan removal, and adaptive learning drive cycle. PMI required.
Battery Energy Control Module (BECM) 2.5 hr R&R dealer / factory tool +1.0 hr PHEV models only ▸ programming details
📍 Under rear cargo floor, mounted to high-voltage battery pack
🔧 Ford FDRS + J2534
⚠️ High-voltage system. Requires HV safety procedures and isolation. Battery pack removal may be required. PMI mandatory.
Power Steering Control Module (PSCM) 2.2 hr R&R dealer / factory tool +0.6 hr ▸ programming details
📍 Integrated with electric power steering motor on steering column
🔧 Ford FDRS + J2534
⚠️ Steering angle sensor calibration required after replacement. Module and motor sold as assembly.
Anti-Lock Brake System Module (ABS) 1.8 hr R&R dealer / factory tool +0.5 hr ▸ programming details
📍 Engine compartment, mounted to hydraulic control unit on left inner fender
🔧 Ford FDRS + J2534
⚠️ Brake bleeding required after replacement. Module integrated with hydraulic unit; sold as assembly.
Heating Ventilation Air Conditioning Module (HVAC) 1.8 hr R&R aftermarket tool +0.3 hr ▸ programming details
📍 Behind center stack, integrated with climate control head unit
🔧 Autel/Launch or FDRS
⚠️ Automatic climate control calibration and actuator relearn required.
Transfer Case Control Module (TCCM) 1.5 hr R&R aftermarket tool +0.3 hr AWD models (standard) ▸ programming details
📍 Mounted to transfer case on right side
🔧 Autel/Launch or FDRS
⚠️ Controls AWD coupling and torque distribution. Relearn drive cycle required after replacement.
Body Control Module (BCM) 1.5 hr R&R dealer / factory tool +1.2 hr ▸ programming details
📍 Behind left side of instrument panel, above fuse box
🔧 Ford FDRS + J2534
⚠️ Stores as-built configuration for all body functions. All options must be reconfigured after replacement. Key programming required.
Fuel Pump Control Module (FPCM) 1.5 hr R&R relearn only +0.2 hr ▸ programming details
📍 Under vehicle, mounted to fuel tank
🔧 Scan tool auto-relearn
⚠️ Controls fuel pump speed via PWM. Auto-relearn on key cycle. Tank lowering may be required for access.
Active Park Assist Module (APAM) 1.3 hr R&R dealer / factory tool +0.6 hr with Active Park Assist 2.0 ▸ programming details
📍 Behind center console, under front seats
🔧 Ford FDRS + J2534
⚠️ Controls automated parking. Integrates with PAM, IPMB, and PSCM. Calibration required.
Door Zone Module (DZM) 1.2 hr R&R aftermarket tool +0.3 hr with power windows/locks (standard) ▸ programming details
📍 Inside each front door, behind door panel
🔧 Autel/Launch or FDRS
⚠️ One module per front door. Controls windows, locks, mirrors. Window auto-up/down relearn required.
Radar Module (RADAR) 1.2 hr R&R dealer / factory tool +0.8 hr with adaptive cruise control ▸ programming details
📍 Behind front grille, center lower position
🔧 Ford FDRS + J2534
⚠️ Forward radar for ACC and pre-collision. Radar aim calibration required after replacement. Grille removal necessary.
Powertrain Control Module (PCM) 1.2 hr R&R dealer / factory tool +0.8 hr ▸ programming details
📍 Engine compartment, left side firewall mounted below brake master cylinder
🔧 Ford FDRS + J2534
⚠️ Requires VIN-specific calibration download and PMI procedure. Security gateway authentication required 2020+.
Audio Control Module / Accessory Protocol Interface Module (ACM/APIM) 1.2 hr R&R dealer / factory tool +0.8 hr ▸ programming details
📍 Behind center touchscreen display in instrument panel
🔧 Ford FDRS + J2534
⚠️ SYNC system configuration and as-built data required. Navigation/SYNC version dependent on hardware.
Parking Aid Module (PAM) 1.0 hr R&R aftermarket tool +0.3 hr with parking sensors ▸ programming details
📍 Behind rear bumper cover, center mounted
🔧 Autel/Launch or FDRS
⚠️ Processes ultrasonic sensor inputs. Sensor calibration may be required after replacement.
Gateway Module (GWM) 1.0 hr R&R security gateway +1.0 hr ▸ programming details
📍 Behind left side of instrument panel, near BCM
🔧 Ford FDRS + J2534
⚠️ Security gateway for CAN network. Requires Ford authentication for programming. All module access routed through GWM.
Liftgate Module (LGM) 1.0 hr R&R aftermarket tool +0.3 hr with power liftgate ▸ programming details
📍 Inside liftgate, behind trim panel left side
🔧 Autel/Launch or FDRS
⚠️ Liftgate height memory and pinch protection calibration required after replacement.
Instrument Panel Cluster (IPC) 0.9 hr R&R dealer / factory tool +0.5 hr ▸ programming details
📍 Instrument panel, behind gauge cluster trim
🔧 Ford FDRS + J2534
⚠️ Mileage programming required by law. As-built configuration for display options mandatory.
Trailer Brake Control Module (TBC) 0.9 hr R&R aftermarket tool +0.2 hr with factory trailer tow package ▸ programming details
📍 Behind left rear quarter trim panel
🔧 Autel/Launch or FDRS
⚠️ Integrated trailer brake controller. Gain settings stored in module.
Restraints Control Module (RCM) 0.8 hr R&R dealer / factory tool +0.4 hr ▸ programming details
📍 Center console, below center stack behind trim panel
🔧 Ford FDRS + J2534
⚠️ Battery disconnect required. Crash data must be cleared. PMI procedure mandatory.
Image Processing Module (IPMB) 0.8 hr R&R dealer / factory tool +0.5 hr with lane keeping/pre-collision assist ▸ programming details
📍 Behind rearview mirror assembly in headliner
🔧 Ford FDRS + J2534
⚠️ Forward-facing camera for ADAS. Windshield camera calibration mandatory after replacement or windshield work.
Front Lighting Control Module (FLCM) 0.8 hr R&R aftermarket tool +0.3 hr with LED or adaptive headlights ▸ programming details
📍 Behind left headlight assembly in engine compartment
🔧 Autel/Launch or FDRS
⚠️ Controls adaptive lighting and LED functions. Headlight aim calibration required after replacement.
Telematics Control Unit (TCU) 0.6 hr R&R dealer / factory tool +0.5 hr with FordPass Connect ▸ programming details
📍 Behind headliner above rearview mirror
🔧 Ford FDRS + J2534
⚠️ Cellular modem for FordPass services. Subscription activation required after replacement.
Passive Anti-Theft System Module (PATS) dealer / factory tool +0.5 hr ▸ programming details
📍 Integrated within BCM
🔧 Ford FDRS + J2534
⚠️ Function integrated in BCM. Key programming and immobilizer configuration performed through BCM.
Aftermarket tool coverage varies by software version and vehicle build — treat "aftermarket tool" rows as "usually possible" and verify against your tool maker's coverage list before promising a customer. Spot a wrong location or hour?
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