The 2000 Cherokee (XJ) is a tough, body-on-frame compact SUV known for the bulletproof 4.0L I6, but plagued by transmission oil cooler failures that destroy automatics, chronic death wobble in the steering/suspension, and rust that compromises structural integrity in salt states.
Transmission Oil Cooler Failure (AW4 Automatic)
Common · high severityTypical onset: 80,000-150,000 mi
Symptoms: Pink milkshake in coolant reservoir (coolant mixing with ATF), Transmission slipping or won't shift properly after coolant contamination, Overheating transmission, burnt ATF smell, Catastrophic transmission failure if not caught early
Fix: Internal radiator oil cooler ruptures, allowing coolant into transmission. Requires radiator replacement with external cooler delete/bypass, full transmission fluid flush (4-6 times), or complete transmission rebuild/replacement if contamination went unnoticed. Preventive fix: 3-4 hrs. Post-failure rebuild: 8-12 hrs.
Estimated cost: $800-1,200 preventive; $2,500-4,000 if transmission damaged
Death Wobble (Front Suspension/Steering)
Common · high severityTypical onset: 60,000-120,000 mi
Symptoms: Violent shaking of entire front end at 45-55 mph, especially after hitting bump, Steering wheel oscillates uncontrollably, Worn track bar bushings, tie rod ends, or ball joints, Can feel like vehicle is coming apart
Fix: Caused by accumulated slop in steering/suspension components creating harmonic oscillation. Typically requires track bar replacement, tie rod ends, ball joints, and steering stabilizer. Critical to address all worn components simultaneously or it returns. 4-6 hrs labor for complete front end refresh.
Estimated cost: $800-1,500
0331 Cylinder Head Cracking (4.0L I6)
Occasional · high severityTypical onset: 90,000-180,000 mi
Symptoms: Coolant loss with no external leaks, White smoke from exhaust on cold start, Overheating, especially under load, Coolant in oil (milky dipstick) in severe cases, P0300 random misfire codes
Fix: The 0331 casting head (1999-2001) is prone to cracking between cylinders 3-4. Requires cylinder head replacement with updated Tupy 'TUPY' casting head, machining, and full gasket set. 10-14 hrs labor. Some shops offer pre-cracked 0331 core exchange for Tupy head.
Estimated cost: $1,800-2,800
Rust Perforation (Unibody Structure)
Common · high severitySymptoms: Rocker panels rusting through from inside out, Floor pan perforation, especially near rear seat mounts, Rear quarter panels bubbling and flaking, Tailgate and liftgate structural rust, Frame rail surface rust (less critical but visible)
Fix: XJs have poor rust protection from factory, especially in salt belt states. By 20+ years old, rocker panels and floor pans often need complete replacement requiring welding and fabrication. Not economical unless you DIY or have sentimental attachment. Prevention: fluid film annual treatments. Repair: 12-20+ hrs depending on extent.
Estimated cost: $2,000-5,000+ for professional welding/panel replacement
Rear Main Seal and Oil Pan Gasket Leaks (4.0L)
Common · low severityTypical onset: 100,000-180,000 mi
Symptoms: Oil drips from bell housing area or oil pan, Oil spots on driveway after sitting overnight, Low oil level between changes, Oil coating on transmission case or skid plate
Fix: The 4.0L develops slow leaks from rear main seal and oil pan gasket with age. Rear main requires transmission removal (8-10 hrs on 4WD models). Oil pan is easier but requires exhaust and crossmember work (3-4 hrs). Many owners live with minor seepage and just top off oil.
Estimated cost: $600-900 oil pan; $1,200-1,800 rear main seal
EVAP System and Fuel System Leaks
Occasional · medium severityTypical onset: 80,000-150,000 mi
Symptoms: Check engine light with P0442, P0455, P0456 EVAP codes, Strong fuel smell, especially after filling tank, Fuel filler neck rust and leakage, Cracked EVAP canister or deteriorated hoses
Fix: Fuel filler neck rusts internally and leaks, EVAP hoses become brittle and crack. Filler neck replacement requires tank drop or creative access (3-4 hrs). Related recall for fuel pump wiring and injector O-rings. Smoke test required to pinpoint EVAP leaks.
Estimated cost: $400-800
Blower Motor Resistor Failure (HVAC)
Common · low severityTypical onset: 60,000-120,000 mi
Symptoms: Blower fan only works on high speed setting, Intermittent or no fan operation on speeds 1-3, Burning smell from HVAC vents (rare), No heat or AC airflow on lower settings
Fix: Blower motor resistor overheats and burns out, usually due to old blower motor drawing excessive amperage. Located under passenger dash. Replace both resistor and blower motor together or resistor fails again quickly. 1-2 hrs labor, easy DIY.
Estimated cost: $150-300
Buy one if you find a rust-free southern example with the 4.0L, but walk away from any XJ with structural rust or unknown transmission cooler history—repairs exceed vehicle value quickly.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.