60K Service

Complete 60,000-mile scheduled maintenance service for the 2017 Maserati Levante 3.0L V6 Twin Turbo, including fluid changes, filter replacements, and comprehensive inspection of all major systems.

Warnings

Tools required

Parts

• Engine oil filter × 1 — Use OEM Maserati specification
• Cabin air filter × 1 — Use OEM Maserati specification
• Engine air filter × 1 — Use OEM Maserati specification
• Drain plug washer (engine oil) × 1 — Use OEM specification
• Drain plug washer (transmission) × 1 — Use OEM specification
• Drain plug washer (rear differential) × 1 — Use OEM specification

Fluids

• Selenia Racing 10W-60 — 5.5 qt
• ZF Lifeguard 8 — 10 qt
• 75W-140 Synthetic Gear Oil — 2 qt
• DOT 4 Racing Brake Fluid — 1 qt
• Maserati OAT Coolant — 1 qt
• Windshield Washer Fluid — 3.5 qt

Preparation

1. Park vehicle on level surface and allow engine to cool for at least 2 hours.
2. Engage parking brake and place wheel chocks behind rear wheels.
3. Gather all required fluids, filters, and tools before beginning work.
4. Raise vehicle using appropriate lift points or jack and secure with jack stands rated for vehicle weight.
5. Remove engine undertray by removing retaining fasteners to access drain plugs and filters.
6. Have drain pans and disposal containers ready for used fluids (approximately 18 quarts total capacity needed).

Procedure

1. 1

   Engine oil and filter service
   Locate the engine oil drain plug on the oil pan. Place drain pan underneath and remove drain plug, allowing oil to drain completely (approximately 10 minutes). Once drained, remove the oil filter using oil filter wrench. Install new drain plug washer on drain plug and reinstall. Apply thin film of clean oil to new oil filter gasket, install new filter hand-tight plus 3/4 turn. Refill engine with 5.5 quarts of Selenia Racing 10W-60 through oil filler cap. Start engine and run for 2 minutes, then shut off and check for leaks. Wait 5 minutes and verify oil level on dipstick, adding if necessary.
2. 2

   Replace engine air filter
   Open hood and locate air filter housing on driver side of engine bay. Release clips or remove fasteners securing air filter housing cover. Remove old air filter element and inspect housing for debris or contamination. Clean housing if necessary with compressed air or damp cloth. Install new air filter element ensuring proper orientation and seating. Reinstall housing cover and secure all clips/fasteners.
3. 3

   Replace cabin air filter
   Locate cabin air filter access panel behind glove box. Remove glove box by releasing side retaining tabs and lowering. Remove cabin air filter cover by pressing release tabs. Slide out old cabin air filter noting direction of airflow arrow. Install new cabin air filter with airflow arrow pointing in correct direction (typically toward rear of vehicle). Reinstall filter cover and glove box assembly.
4. 4

   Transmission fluid service
   Locate ZF 8-speed transmission drain plug and fill plug on transmission pan. Position large drain pan underneath. Remove drain plug and allow fluid to drain completely (approximately 15 minutes). Install new drain plug washer and reinstall drain plug. Locate transmission fill plug on side of transmission case. Using scan tool, monitor transmission fluid temperature. Add ZF Lifeguard 8 fluid through fill plug using fluid transfer pump until fluid begins to drip from fill hole with transmission at 35-45°C operating temperature. This requires starting engine and cycling through gears. When at proper temperature and fluid level is correct (slight drip from fill hole), install fill plug.
5. 5

   Rear differential fluid service
   Locate rear differential fill plug (upper) and drain plug (lower) on rear differential housing. Remove fill plug first to ensure it's not seized before draining. Place drain pan underneath and remove drain plug, allowing fluid to drain completely. Clean magnetic drain plug of any metal particles and inspect for excessive wear indicators. Install new drain plug washer and reinstall drain plug. Using fluid transfer pump, add 2.0 quarts of 75W-140 synthetic gear oil through fill hole until fluid reaches bottom of fill hole and begins to drip out. Install fill plug.
6. 6

   Brake fluid exchange
   Locate brake fluid reservoir in engine bay and remove cap. Using brake fluid bleeder kit or turkey baster, remove old brake fluid from reservoir (do not allow to run dry). Starting at right rear caliper, then left rear, right front, and left front, bleed each brake caliper following standard brake bleeding procedure. Have assistant pump brake pedal and hold while opening bleeder valve, then close before pedal is released. Continue until fluid runs clear at each wheel. Refill reservoir to MAX line with fresh DOT 4 Racing brake fluid between each wheel. Verify firm brake pedal when complete.
   ⚠Brake fluid is corrosive to paint. Immediately clean any spills with water. Do not allow reservoir to run dry during bleeding process or air will enter ABS system.
7. 7

   Coolant system inspection and top-off
   With engine cool, inspect coolant level in expansion tank (should be between MIN and MAX marks). Check all coolant hoses, connections, and radiator for leaks, cracks, or damage. Inspect coolant condition (should be proper color without contamination). If level is low, add Maserati OAT coolant to bring to proper level. Do not remove radiator cap unless necessary; use expansion tank for filling. Check for any signs of leaks around water pump, thermostat housing, and turbocharger coolant lines.
8. 8

   Inspect drive belts and pulleys
   Visually inspect serpentine belt for cracks, fraying, glazing, or excessive wear. Check belt tension and automatic tensioner operation. Inspect all pulleys for proper alignment and bearing noise by rotating by hand or running engine briefly. Check for any signs of oil contamination on belt which would indicate a leak. Replace belt if any damage or wear is present. Verify proper belt routing matches underhood diagram.
9. 9

   Inspect suspension and steering components
   With vehicle raised, inspect all suspension components including control arms, ball joints, tie rod ends, and sway bar links for wear, damage, or torn boots. Check for any fluid leaks from shock absorbers. Inspect steering rack boots for tears or leaks. Check all suspension mounting points for looseness or damage. Grasp each wheel at 12 and 6 o'clock positions and check for play indicating worn ball joints or wheel bearings.
10. 10

    Tire rotation and inspection
    Following Maserati recommended rotation pattern for RWD (front to rear, rear to front on same side), rotate all four tires. Inspect each tire for uneven wear patterns, cuts, bulges, or embedded objects. Measure tread depth at multiple points across tire width (minimum 4/32 inch recommended). Inflate all tires to specification listed on door jamb placard. Inspect wheels for damage, cracks, or bends. Check lug nuts for proper torque after rotation.
11. 11

    Battery and electrical system inspection
    Inspect battery terminals for corrosion and ensure tight connections. Clean terminals if necessary with battery terminal cleaner. Check battery hold-down is secure. Using scan tool or multimeter, verify battery voltage (should be 12.4-12.8V with engine off, 13.8-14.4V with engine running). Inspect all visible wiring harnesses for damage, chafing, or loose connections. Test operation of all exterior lights, horn, and wipers.
12. 12

    Exhaust system inspection
    Inspect entire exhaust system from manifolds to tailpipes for leaks, damage, or excessive corrosion. Pay special attention to flex joints, catalytic converters, and muffler welds. Check all exhaust hangers for damage or deterioration. Inspect heat shields for looseness or damage. Look for any signs of exhaust leaks indicated by carbon deposits or soot.
13. 13

    Windshield washer system service
    Fill windshield washer fluid reservoir with 3.5 quarts of washer fluid. Test washer system operation on both windshield and rear window (if equipped). Inspect washer nozzles for proper spray pattern and adjust if necessary. Check washer fluid hoses for leaks or damage.
14. 14

    Reset service indicators
    Using factory scan tool or equivalent, connect to OBD-II port under dashboard. Navigate to service reset menu and reset oil service indicator, inspection service indicator, and any other applicable service reminders. Verify all service lights are extinguished on instrument cluster. Clear any stored diagnostic codes if they are historical and not current faults. Document any active fault codes for customer awareness.

Reassembly

1. Reinstall engine undertray ensuring all fasteners are properly secured.
2. Lower vehicle from jack stands or lift carefully.
3. Double-check that all drain plugs, fill plugs, and filter covers are properly installed and tightened.
4. Verify all fluid levels are correct with vehicle on level ground.
5. Ensure no tools or materials are left in engine bay or under vehicle.

Verification

• Start engine and verify no warning lights remain illuminated on instrument cluster.
• Check for any fluid leaks underneath vehicle after running engine for 5 minutes.
• Test drive vehicle for at least 10 minutes, verifying smooth transmission shifts, proper brake operation, and no unusual noises.
• Verify all service interval indicators have been properly reset using scan tool.
• Recheck all fluid levels after test drive and top off if necessary.
• Confirm tire pressures are set to specification after test drive.
• Verify brake pedal feel is firm with no sponginess indicating air in system.

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