The 2007 Frontier is a solid mid-size truck, but the 4.0L VQ40DE V6 (most popular engine) has a catastrophic weakness: the secondary timing chain tensioners fail and cause complete engine destruction. The 2.5L four-cylinder is bulletproof by comparison, but underpowered for truck use.
Symptoms: Rattling/whining noise on cold start that disappears after warmup (early warning sign), Check engine light with timing-related codes (P0011, P0021), Sudden catastrophic failure: loss of power, severe engine noise, metal shavings in oil, Engine won't start after the tensioners let go and chains skip
Fix: The plastic guides on the secondary timing chain tensioners disintegrate, allowing chains to slap and skip. Once it fails, you're looking at total engine replacement or full rebuild with new pistons, rings, bearings, crankshaft work—everything gets damaged by metal debris. Preventive fix is 12-15 hours labor to replace all tensioners and guides before failure. Post-failure is 25-35 hours for short block replacement or full rebuild.
Radiator-to-Transmission Cooler Cross-Contamination (SMOD – Strawberry Milkshake of Death)
Common · high severity
Typical onset: 90,000-130,000 mi
Symptoms: Transmission fluid looks pink/milky or coolant looks rust-colored, Transmission slipping, erratic shifting, or complete failure to engage, Engine overheating due to coolant loss into transmission, Trans temp gauge reading abnormally high
Fix: The factory radiator has an internal transmission cooler that develops leaks, allowing coolant and ATF to mix. This destroys the automatic transmission within days if not caught immediately. Fix requires new radiator with external trans cooler bypass, complete transmission flush (if caught early), or full transmission replacement/rebuild if contamination went unnoticed. 8-12 hours labor for radiator + trans service, 18-25 hours if trans is cooked.
Estimated cost: $800-1,500 if caught early | $3,500-5,500 with trans replacement
Front Lower Control Arm Bushing Failure
Common · medium severity
Typical onset: 70,000-110,000 mi
Symptoms: Clunking noise over bumps from front suspension, Wandering or imprecise steering feel, Uneven or rapid tire wear on inside edge, Visible cracking or separation of rubber bushings during inspection
Fix: The front lower control arm bushings crack and deteriorate, causing alignment issues and poor handling. Some owners replace just bushings (if you have a press), but most shops replace the entire control arm assemblies. 3-4 hours labor for both sides, plus alignment.
Estimated cost: $600-900 parts + labor + alignment
Rear Differential Breather Clog and Seal Leaks
Occasional · medium severity
Typical onset: 60,000-100,000 mi
Symptoms: Gear oil leaking from pinion seal or axle seals, Whining or howling noise from rear end under load, Visible oil coating on differential housing or inside of wheels
Fix: The rear diff breather gets clogged with dirt, causing pressure buildup that blows out seals (especially pinion seal). Clean/replace breather and extend it higher if you do any water crossings. Pinion seal replacement is 3-4 hours labor due to driveshaft removal and pinion preload reset. Axle seals are easier at 2 hours per side.
Estimated cost: $400-700 depending on which seals are gone
Exhaust Manifold Cracking (4.0L V6)
Occasional · low severity
Typical onset: 100,000-150,000 mi
Symptoms: Ticking or tapping noise from engine bay that increases with RPM, Exhaust smell in cabin or visible leak at manifold/head junction, Failed emissions test due to pre-cat O2 sensor reading issues
Fix: Cast iron manifolds develop cracks between ports from heat cycling. Not dangerous but annoying and can trigger O2 codes. Aftermarket headers are a popular upgrade. 4-6 hours labor per side (driver side is worse due to steering shaft).
Estimated cost: $800-1,400 for both manifolds
Fuel Gauge Sending Unit Failure
Occasional · low severity
Typical onset: 80,000-140,000 mi
Symptoms: Fuel gauge reads empty when tank has fuel, or bounces erratically, Low fuel warning light stays on regardless of fuel level, Gauge reads full constantly
Fix: The fuel level sender in the tank wears out, giving false readings. Requires dropping the tank and replacing the pump/sender assembly. 3-4 hours labor, annoying job but straightforward.
Estimated cost: $400-650
Owner tips
If buying a 4.0L V6 model, insist on proof that timing chain tensioners were replaced preventively—this is a $6,000+ ticking time bomb otherwise
Install an aftermarket transmission cooler immediately and bypass the radiator's internal cooler to prevent SMOD—$200 insurance policy
Change rear diff fluid every 30k if you tow or use 4WD regularly, and check/clean the breather
The 2.5L four-cylinder is nearly unkillable but severely underpowered—only suitable for 2WD base models used as commuters
Check for service records on control arm bushings and alignment—worn bushings eat tires fast
Buy the 2.5L four-cylinder if you can live with the power deficit, or find a 4.0L V6 with documented timing chain and radiator preventive work—otherwise you're gambling with a $5k-8k repair bill waiting to happen.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
Fitment notes: Group 35 standard for 2.5L I4 engine; verify fitment as some models may use Group 51R
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Every control module on the 2005-2007 Nissan Frontier — where it lives, replacement time, and what it takes to program a replacement. Modules marked dealer / factory tool won't work after a part swap alone — budget for programming.
Anti-lock Brake System Control Unit (ABS)1.8 hr R&Rdealer / factory tool +0.3 hr▸ programming details
📍 Engine bay, driver side inner fender, integrated with hydraulic control unit
🔧 CONSULT-II with NDS
⚠️ Standard equipment all models; includes VDC (Vehicle Dynamic Control) on SE and LE trims; brake bleeding and calibration required
Intelligent Power Distribution Module (IPDM)1.5 hr R&Rdealer / factory tool +0.3 hr▸ programming details
📍 Engine bay, driver side fender, integrated with main fuse/relay box
🔧 CONSULT-II with NDS
⚠️ Controls fuel pump relay, cooling fans, and other high-current loads; VIN programming required; common failure point for no-start conditions
Auto Air Conditioner Control Unit (A/C)1.3 hr R&Rrelearn only +0.1 hrwith automatic climate control (SE and LE trims)▸ programming details
📍 Behind center dash HVAC control panel
🔧 CONSULT-II
⚠️ Manual HVAC on base models uses mechanical controls only; auto system requires actuator relearn after replacement
Supplemental Restraint System Control Module (SRS)1.2 hr R&Rdealer / factory tool +0.2 hr▸ programming details
📍 Center console, under center stack, behind radio
🔧 CONSULT-II
⚠️ Disconnect battery and wait 3 minutes; crash data stored; occupant classification system integrated on Crew Cab models
Transfer Control Module (TCCM)1.1 hr R&Rrelearn only +0.2 hr4WD models only▸ programming details
📍 Behind center console, near transfer case shift motor
🔧 CONSULT-II
⚠️ Electronic shift-on-the-fly system; motor position relearn required after replacement; 2WD models have no module
Body Control Module (BCM)1.0 hr R&Rdealer / factory tool +0.5 hr▸ programming details
📍 Behind driver side kick panel, above interior fuse box
🔧 CONSULT-II with NDS
⚠️ Controls power windows, locks, lighting, wiper functions; VIN and option configuration required after replacement
⚠️ 5-speed automatic; adaptive shift learning resets after replacement; manual transmission models have no TCM
Audio Control Unit (AUDIO)0.6 hr R&Rno coding
📍 Center dash, in radio mounting location
⚠️ Premium Rockford Fosgate system on LE trim; theft code may be required on some units
NATS Control Unit (NATS)0.5 hr R&Rdealer / factory tool +0.8 hr▸ programming details
📍 Integrated with ECM and BCM; NATS antenna ring behind ignition lock cylinder
🔧 CONSULT-II with NDS and security PIN
⚠️ Standard all models; key registration requires dealer PIN code; antenna ring replacement requires steering column disassembly
Aftermarket tool coverage varies by software version and vehicle build — treat "aftermarket tool" rows as "usually possible" and verify against your tool maker's coverage list before promising a customer. Spot a wrong location or hour? Tell us — corrections ship fast here.
SUSPENSION:FRONT:CONTROL ARM:LOWER ARM · 10E019000
2010-05-20
NISSAN IS RECALLING CERTAIN FRONT AND REAR LOWER LINKS, P/NOS. 54501ZQ00A, 54500ZQ00A, 551A1ZQ00A, 551A0ZQ00A , 54501EA00A, 54500EA00A, 551A1EA500, 551A0EA500, 54501ZR00A, AND 54500ZR00A, SOLD BETWEEN NOVEMBER 25, 2009 AND MAY 14, 2010 AS REPLACEMENT PARTS FOR MODEL YEAR 2004 THROUGH 2010 TITAN, ARMADA, AND QX56, AND MODEL YEARS 2005 THROUGH 2010 FRONTIER, XTERRA, AND PATHFINDER VEHICLES. THE LOWER CONTROL LINK ASSEMBLY HAS TWO CYLINDRICAL COLLARS FORMING THE INBOARD ATTACHMENT POINTS TO THE CHASSIS. DUE TO AN IMPROPER WELDING PROCESS SOME COLLARS MAY CONTAIN WELDS THAT DO NOT MEET STRENGTH SPECIFICATIONS.
Consequence: IF THE COLLAR WELD SEPARATES, THE VEHICLE HANDLING WILL DETERIORATE, POSSIBLY RESULTING IN A VEHICLE CRASH.
Remedy: NISSAN WILL NOTIFY OWNERS AND DEALERS WILL REPLACE ANY AFFECTED LOWER LINK FREE OF CHARGE. THE SAFETY RECALL BEGAN ON JULY 12, 2010. OWNERS MAY CONTACT NISSAN AT 1-800-647-7261.
AIR BAGS:FRONTAL · 08V690000
2008-12-29
NISSAN IS RECALLING 242,720 MY 2005-2009 PATHFINDER, FRONTIER AND XTERRA VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. IN THOSE AREAS OF THE COUNTRY WHICH USE HEAVY CONCENTRATIONS OF ROAD SALT IN THE WINTER, A MIXTURE OF SNOW/WATER AND SALT CAN ENTER INTO THE FRONT CRASH ZONE SENSOR (CZS) HOUSING. IF THIS OCCURS, THE CZS MAY INTERNALLY RUST RESULTING IN A SIGNAL INTERRUPTION. IF THIS HAPPENS, THE RED AIR BAG WARNING LIGHT WILL ILLUMINATE TO ALERT THE VEHICLE OPERATOR.
Consequence: THIS ISSUE COULD RESULT IN THE NON-DEPLOYMENT OF THE DRIVER AND PASSENGER FRONT AIR BAGS IN A CRASH, INCREASING THE RISK OF PERSONAL INJURY.
Remedy: DEALERS WILL REPLACE THE FRONT CZS WITH A REDESIGNED SENSOR. THE RECALL BEGAN ON JANUARY 26, 2009. OWNERS IN THE OTHER STATES WILL RECEIVE EXTENDED WARRANTY COVERAGE FOR THE SENSOR TO 10 YEARS. THESE OWNERS WILL BE NOTIFIED OF THE WARRANTY EXTENSION BY MAIL AND WILL RECEIVE A STICKER TO PLACE IN THEIR WARRANTY BOOKLET EXPLAINING THE EXTENDED WARRANTY COVERAGE. OWNERS MAY CONTACT NISSAN AT 1-800-647-7261.
Fuel economy (EPA)
City
19mpg
Highway
23mpg
Combined
21mpg
Fuel
Regular Gasoline
Capability & size
EPA class
Standard Pickup Trucks 2WD
Wiper blades
Second generation D40 Frontier. Pickup trucks do not have rear wipers.
Size-standard part numbers — verify your connector type before buying. Rear blades are model-specific; check the package's vehicle list.
Fuel economy figures are EPA data via fueleconomy.gov (median across matching trims). Performance figures are compiled estimates for the 2007 Nissan Frontier 2.5L I4 QR25DE and can vary by trim.
🔧 Database maintained under the daily editorial review of Chris Hackleman · Master Technician · 20+ years and Jeff Moore · Master Mechanic · 20+ years.