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1978 PONTIAC LEMANS

350ci V8•RWD•AUTOMATIC•gas
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Factory-verified torque specsnone yet for this vehicle

No torque value on this vehicle has been checked by hand yet. The full list below is estimated.

Common jobs labor hours, estimates

Brake Pads - Front1.2Brake Rotor - Front Single0.8Oil Change0.3Alternator1.2Starter Solenoid1.8Water Pump3.5Thermostat1Timing Chain6.5Tire Rotation0.4Wheel Alignment1Transmission Service1.8Automatic Transmission Fluid and Filter Change1.8Spark Plugs1Ignition Coils - All2.3

Fluids & battery

A/C RefrigerantR-1240 oz
Brake FluidDOT 30.8 qt
CoolantEthylene glycol green 50/5018 qt
Engine Oil10W-40 or 10W-305 qt
Power SteeringGM Power Steering Fluid or Dexron-II ATF2 qt
Rear Differential80W-90 GL-53.5 qt
Automatic TransmissionDexron-II ATF10 qt
Washer FluidWindshield washer solvent3 qt
BatteryGroup 78 · Lead Acid525 CCA

Codes, recalls, maintenance

Every job on this vehicle, A to Z 488 pages
100K Servicelabor30K Servicelabor60K Servicelabor90K ServicelaborA/C RefrigerantfluidAC AccumulatorlaborAC Clutch CoillaborAC CompressorlaborAC Compressor ClutchlaborAC Compressor Oil AddlaborAC CondenserlaborAC EvaporatorlaborAC Expansion Valve (TXV)laborAC High Pressure SwitchlaborAC Hose - High SidelaborAC Hose - Low SidelaborAC Hose AssemblylaborAC Low Pressure SwitchlaborAC Orifice TubelaborAC Pressure SensorlaborAC Receiver/DrierlaborAC RechargelaborAC System DiagnosislaborAir FilterlaborAir Injection Check ValvelaborAlternatorlaborAlternator BeltlaborAmplifierlaborAntennalaborArmrestlaborAutomatic TransmissionfluidAutomatic Transmission Fluid and Filter ChangelaborAxle Seal - RearlaborAxle Shaft - RearlaborBall Joint - LowerlaborBall Joint - UpperlaborBall Joints - Upper and LowerlaborBatterylaborBattery Cable - NegativelaborBattery Cable - PositivelaborBattery Cables - BothlaborBattery TerminallaborBattery TestlaborBlend Door ActuatorlaborBlower MotorlaborBlower Motor Control ModulelaborBlower Motor ResistorlaborBrake Bleed - All FourlaborBrake BoosterlaborBrake Booster Check ValvelaborBrake Caliper - FrontlaborBrake Caliper - RearlaborBrake Caliper Bracket - FrontlaborBrake Caliper Rebuild - FrontlaborBrake Caliper Rebuild - RearlaborBrake Drum - RearlaborBrake FluidfluidBrake Fluid FlushlaborBrake Hose - FrontlaborBrake Hose - RearlaborBrake Light SwitchlaborBrake Line - SinglelaborBrake Lines - Complete SetlaborBrake Master CylinderlaborBrake Master Cylinder RebuildlaborBrake Pads - FrontlaborBrake Pads - RearlaborBrake Pads and Rotors - FrontlaborBrake Pads and Rotors - RearlaborBrake Proportioning ValvelaborBrake Rotor - Front SinglelaborBrake Rotor - Rear SinglelaborBrake Rotors - Front PairlaborBrake Rotors - Rear PairlaborBumper Cover - FrontlaborBumper Cover - RearlaborBumper Reinforcement - FrontlaborBumper Reinforcement - RearlaborCaliper Slide Pins - FrontlaborCamshaft R&RlaborCarpetlaborCatalytic Converter - CalifornialaborCatalytic Converter - Direct FitlaborCatalytic Converter - UniversallaborCenter ConsolelaborCenter Link/Drag LinklaborCharcoal CanisterlaborCharging System TestlaborClimate Control ModulelaborClutch CablelaborClutch DisclaborClutch Hydraulic LinelaborClutch KitlaborClutch Master CylinderlaborClutch Slave CylinderlaborCoil Spring - FrontlaborCoil Spring - RearlaborCoil Springs - Front PairlaborCoil Springs - Rear PairlaborCombination SwitchlaborCompression TestlaborConnecting Rod BearingslaborControl Arm Bushing - Front LowerlaborControl Arm Bushing - Front UpperlaborControl Arm Bushing - RearlaborCoolantfluidCoolant Bypass PipelaborCoolant FlushlaborCoolant ReservoirlaborCoolant Temperature SensorlaborCooling Fan AssemblylaborCooling Fan ClutchlaborCooling Fan MotorlaborCooling Fan RelaylaborCooling System Pressure TestlaborCrankshaft R&RlaborCV Boot - InnerlaborCV Boot - OuterlaborCylinder Head R&RlaborCylinder Head ResurfacelaborDash PadlaborDashboardlaborDiagnostic ScanlaborDifferential Cover GasketlaborDifferential Fluid Change - RearlaborDifferential Pinion SeallaborDifferential Rebuild - RearlaborDifferential ServicelaborDimmer SwitchlaborDistributorlaborDistributor Cap and RotorlaborDistributor RebuildlaborDoor Check/StoplaborDoor GlasslaborDoor Handle - ExteriorlaborDoor Handle - InteriorlaborDoor HingelaborDoor Lock Actuator - FrontlaborDoor Lock Actuator - RearlaborDoor PanellaborDoor ShelllaborDoor SkinlaborDoor WeatherstriplaborDownpipelaborDrivability DiagnosislaborDriveshaft - RearlaborDriveshaft Center Support BearinglaborDrum Brake Hardware KitlaborDrum Brake Shoes - RearlaborEGR TubelaborEGR ValvelaborElectrical DiagnosislaborElectronic Parking Brake MotorlaborEmissions InspectionlaborEngine Mount - FrontlaborEngine Mount - RearlaborEngine Mount - StrutlaborEngine Mount - Torque AxislaborEngine Mounts - AlllaborEngine OilfluidEngine Oil CoolerlaborEngine R&RlaborEngine RebuildlaborEVAP Purge ValvelaborEVAP Vent ValvelaborExhaust ClamplaborExhaust Gasket - FrontlaborExhaust Gasket - RearlaborExhaust HangerslaborExhaust ManifoldlaborExhaust Manifold GasketlaborExhaust Manifold StudslaborExhaust Pipe - Rear SectionlaborExhaust TiplaborFan Belt ReplacementlaborFenderlaborFender LinerlaborFlex PipelaborFlexplatelaborFloor Mat HookslaborFluid Leak DiagnosislaborFlywheellaborFlywheel ResurfacelaborFog Light AssemblylaborFog Light BulblaborFreeze Plug - SinglelaborFreeze Plugs - AlllaborFront Brake Pad ReplacementlaborFront Main SeallaborFront PipelaborFront Struts - PairlaborFront Suspension RebuildlaborFuel CaplaborFuel Filler NecklaborFuel FilterlaborFuel Filter - In-TanklaborFuel Injection Pump Timing AdjustmentlaborFuel Injection System Diagnostics and TroubleshootinglaborFuel Injector - SinglelaborFuel Injector CleaninglaborFuel Injectors - AlllaborFuel Level SensorlaborFuel Line - High PressurelaborFuel Line - ReturnlaborFuel Line and Filter ServicelaborFuel Pressure RegulatorlaborFuel PumplaborFuel Pump ModulelaborFuel Pump RelaylaborFuel RaillaborFuel TanklaborFuel Tank StraplaborFull Engine Tune-UplaborFuse Box - Engine BaylaborFuse Box - InteriorlaborGenerator Service and RebuildlaborGlove BoxlaborGlove Box LatchlaborGrillelaborHarmonic BalancerlaborHead Gasket - SinglelaborHead Gaskets - BothlaborHeadlight AssemblylaborHeadlight Bulb - SinglelaborHeadlight Bulbs - PairlaborHeadlight SwitchlaborHeadlinerlaborHeated Seat ModulelaborHeater Control ValvelaborHeater CorelaborHeater HoseslaborHigh Pressure Fuel PumplaborHoodlaborHood HingelaborHood LatchlaborHood Release CablelaborHood StrutlaborHornlaborHorn RelaylaborHVAC Control PanellaborIdle Air Control ValvelaborIdler ArmlaborIdler PulleylaborIgnition Coil - SinglelaborIgnition Coils - AlllaborIgnition Control ModulelaborIgnition Lock CylinderlaborIgnition SwitchlaborIgnition Timing AdjustmentlaborInstrument ClusterlaborInstrument Cluster ServicelaborIntake ManifoldlaborIntake Manifold GasketlaborIntermediate PipelaborKickdown CablelaborKnock SensorlaborKnuckle/Spindle - FrontlaborLateral ArmlaborLeak-Down TestlaborLED Headlight ModulelaborLifter - SinglelaborLifters/Tappets - AlllaborLiftgatelaborLiftgate MotorlaborLiftgate StrutlaborLimited Slip Clutch PacklaborLong Block ReplacementlaborLower Control Arm - FrontlaborLower Control Arm - RearlaborMain BearingslaborMain RelaylaborManual Trans Fluid ChangelaborMechanical Fuel Injection Pump RebuildlaborMechanical Fuel Injection Pump Removal and InstallationlaborMechanical Fuel Injector ServicelaborMechanical Fuel Pump ServicelaborMode Door ActuatorlaborMufflerlaborNeutral Safety SwitchlaborNoise DiagnosislaborO2 Sensor - DownstreamlaborO2 Sensor - UpstreamlaborO2 Sensors - AlllaborOil ChangelaborOil Level SensorlaborOil Pan GasketlaborOil Pan ReplacementlaborOil Pressure SensorlaborOil PumplaborOil Separator/PCVlaborOverdrive SolenoidlaborParking Brake ActuatorlaborParking Brake CablelaborParking Brake ShoeslaborPCV ValvelaborPedal PadslaborPilot BearinglaborPiston - SinglelaborPiston Rings - AlllaborPistons - AlllaborPitman ArmlaborPower Antenna MotorlaborPower Mirror MotorlaborPower Seat MotorlaborPower SteeringfluidPower Steering Fluid FlushlaborPower Steering Gear BoxlaborPower Steering Hose - High PressurelaborPower Steering Hose - ReturnlaborPower Steering PumplaborPower Steering Pump PulleylaborPower Steering ReservoirlaborPower Steering ServicelaborPower Window Motor - FrontlaborPower Window Motor - RearlaborPower Window Regulator - FrontlaborPower Window Regulator - RearlaborPre-Purchase InspectionlaborPressure PlatelaborQuarter GlasslaborQuarter PanellaborRack and Pinion BootslaborRadiatorlaborRadiator CaplaborRadiator Hose - LowerlaborRadiator Hose - UpperlaborRadiator Hoses - BothlaborRadiator Removal and ServicelaborRadio/Head UnitlaborRadius ArmlaborRadius Arm BushinglaborRear Brake Shoe ReplacementlaborRear DifferentialfluidRear Main SeallaborRear Shocks - PairlaborRear Suspension ServicelaborRear WindowlaborRearview MirrorlaborRecirculation Door ActuatorlaborRelay - GenericlaborResonatorlaborRing and PinionlaborRocker Arms - AlllaborRocker PanellaborSeat - FrontlaborSeat - RearlaborSeat BeltlaborSeat Belt BucklelaborSeat Belt PretensionerlaborSeat CoverlaborSeat FoamlaborSeat Heater ElementlaborSeat TracklaborSecondary Air Injection PumplaborShift CablelaborShift ForklaborShift LinkagelaborShifter BootlaborShifter KnoblaborShock Absorber - Front (one side)laborShock Absorber - Rear (one side)laborShort Block ReplacementlaborSide Mirror AssemblylaborSide Mirror GlasslaborSpark Plug WireslaborSpark PlugslaborSpeaker - DashlaborSpeaker - DoorlaborSpeedometerlaborSpeedometer CablelaborStarterlaborStarter SolenoidlaborState InspectionlaborSteering Angle SensorlaborSteering Box AdjustmentlaborSteering ColumnlaborSteering CouplerlaborSteering DamperlaborSteering Shaft - IntermediatelaborSteering Shaft - UpperlaborSteering WheellaborSteering Wheel CoverlaborStrut Assembly - FrontlaborStrut BearinglaborStrut Mount - FrontlaborSubframelaborSubframe BushinglaborSubwooferlaborSun VisorlaborSunroof MotorlaborSunroof SwitchlaborSway Bar - FrontlaborSway Bar - RearlaborSway Bar Bushing - FrontlaborSway Bar Bushing - RearlaborSway Bar Link - FrontlaborSway Bar Link - RearlaborSway Bar Links - Front PairlaborSynchros - AlllaborSynchros - Single GearlaborTail Light AssemblylaborTail Light BulblaborTail PipelaborThermostatlaborThermostat HousinglaborThrottle Position SensorlaborThrow-Out BearinglaborTie Rod AssemblylaborTie Rod End - InnerlaborTie Rod End - OuterlaborTie Rods - Both SideslaborTiming ChainlaborTiming ChaintorqueTiming Chain GuidelaborTiming Chain KitlaborTiming Chain KittorqueTiming Chain TensionerlaborTire BalancelaborTire Mount and BalancelaborTire RotationlaborTorque ConverterlaborTorque Converter Clutch SolenoidlaborTorsion BarlaborTorsion Bar AdjustmentlaborTrailing ArmlaborTrailing Arm BushinglaborTransmission Control ModulelaborTransmission Cooler LineslaborTransmission FilterlaborTransmission Filter and FluidlaborTransmission Fluid ChangelaborTransmission FlushlaborTransmission Input Shaft BearinglaborTransmission Kickdown Cable AdjustmentlaborTransmission MountlaborTransmission Oil CoolerlaborTransmission Output Shaft BearinglaborTransmission Pan GasketlaborTransmission R&R - AutomaticlaborTransmission R&R - ManuallaborTransmission Rebuild - AutomaticlaborTransmission Rebuild - ManuallaborTransmission ServicelaborTrunk HingelaborTrunk LatchlaborTrunk LidlaborTrunk StrutlaborTrunk/Liftgate ActuatorlaborTune-Up - MajorlaborTune-Up - MinorlaborTurn Signal Bulb - FrontlaborTurn Signal Bulb - RearlaborTurn Signal SwitchlaborU-JointlaborUpper Control Arm - FrontlaborUpper Control Arm - RearlaborValve AdjustmentlaborValve BodylaborValve Cover Gasket - SinglelaborValve Cover Gaskets - BothlaborValve Job - CompletelaborValve SealslaborValve Spring - SinglelaborValve Springs - AlllaborVent GlasslaborVoltage RegulatorlaborWarm-Up Regulator ServicelaborWasher FluidfluidWasher PumplaborWasher ReservoirlaborWater PumplaborWheel AlignmentlaborWheel Bearing - Press-In FrontlaborWheel Bearing - Press-In RearlaborWheel Bearing Hub - FrontlaborWheel Bearing Hub - RearlaborWheel CylinderlaborWheel Stud - FrontlaborWheel Stud - RearlaborWindow Motor and Regulator - FrontlaborWindow Motor and Regulator - RearlaborWindshieldlaborWindshield MoldinglaborWiper Blade ReplacementlaborWiper LinkagelaborWiper Motor - FrontlaborWiper Motor - RearlaborWiper Switchlabor
Full specs
5-Year Cost of Ownership
$10,617 maintenance + known platform issues
~$2,123/yr · 180¢/mile equivalent · $5,647 maintenance + $4,270 expected platform issues
Compare this engine
vs
1.6L I4
vs
2.0L I4

Common Problems & Known Issues

The 1978 LeMans is a sturdy A-body platform that shares bones with the Malibu and Cutlass, but transmission durability and carburetor tuning are constant headaches. Engines are generally bulletproof if maintained, but smog-era tuning makes drivability frustrating.

TH200/TH350 Automatic Transmission Failure

Common · high severity
Typical onset: 80,000-120,000 mi
Symptoms: Slipping between 1-2 shift or delayed engagement into drive, Burnt transmission fluid smell and dark red or brown fluid, Hard or banging shifts especially when cold, Complete loss of forward gears leaving only reverse
Fix: TH200 (behind V6 and small V8s) has a weak intermediate band and sun shell that crack under normal use. TH350 is more robust but still fails from neglected fluid changes. Rebuild requires 8-12 labor hours including R&R, new clutches, bands, seals, and torque converter inspection. Many shops recommend TH350 swap if originally equipped with TH200.
Estimated cost: $1,800-2,800

Rochester Carburetor Flooding and Hesitation

Common · medium severity
Symptoms: Hard cold starting requiring repeated pumping of throttle, Stumble or bog on acceleration from stop, Black smoke from exhaust and fuel smell in garage, Stalling at idle especially when warm
Fix: Rochester 2-bbl (M2ME/M2MC) and Quadrajet carbs on these develop leaking accelerator pump diaphragms, stuck choke pulls, and warped float bowls. Ethanol fuel eats original rubber parts. Proper rebuild with modern ethanol-resistant kit takes 3-4 hours including adjustment on vehicle. Many owners go to Edelbrock or Holley swap for reliability.
Estimated cost: $350-650

Transmission and Engine Mount Collapse

Common · medium severity
Typical onset: 60,000-100,000 mi
Symptoms: Clunk when shifting from park to drive or reverse, Excessive vibration at idle especially with A/C on, Visible engine tilting forward when revved in park, Driveline shudder during hard acceleration
Fix: Rubber in OE-style mounts deteriorates and separates from metal brackets. Transmission mount failure lets tailshaft drop and stresses driveshaft U-joints. Engine mounts are 2 hours labor, transmission mount is 1.5 hours. Replace all three at once since they age together.
Estimated cost: $400-650

Rear Main Seal and Oil Pan Gasket Leaks

Occasional · medium severity
Typical onset: 90,000-150,000 mi
Symptoms: Puddle of oil under bellhousing area after overnight parking, Oil dripping from rear of oil pan onto crossmember, Low oil level requiring frequent top-offs between changes, Blue smoke on startup if leak is severe
Fix: Two-piece rear main seal design is prone to leaking as rope seal hardens. Proper fix requires transmission removal—8-10 hours labor for seal, resurface flywheel if grooved, and replace oil pan gasket while accessible since it leaks from age and overtightened bolts crushing cork. Some shops use rear main seal additive as temporary fix but it rarely holds long-term.
Estimated cost: $800-1,400

Crankshaft and Main Bearing Wear (High-Mileage)

Occasional · high severity
Typical onset: 130,000-180,000 mi
Symptoms: Knocking sound from bottom end that increases with RPM, Low oil pressure at idle especially when hot, Metal shavings or glitter visible in oil filter during change, Sudden loss of oil pressure and seized engine if catastrophic
Fix: Neglected oil changes or sustained low oil level wipe bearings and score journals. Proper fix is engine removal and machine work—crank must be turned undersize or replaced, mains and rods replaced, and block align-honed. Full rebuild with R&R is 18-25 hours. Many owners opt for reman long block instead since machine work often exceeds cost of replacement.
Estimated cost: $3,500-5,500

Fuel Pump Failure and Vapor Lock

Occasional · medium severity
Symptoms: Engine cranks but won't start or dies after running briefly, Loss of power or stalling in hot weather or after idling, Visible fuel leak at mechanical pump on side of block, Engine must cool 20-30 minutes before restarting
Fix: Mechanical fuel pumps driven by eccentric on camshaft develop torn diaphragms or weak springs. Vapor lock is common in hot weather because fuel lines run near exhaust manifolds and boil fuel. Pump replacement is 1.5 hours, lines require heat shielding or rerouting. Electric pump retrofit with return line costs more but solves vapor lock permanently.
Estimated cost: $250-600
Owner tips
  • Change transmission fluid every 30,000 miles with filter—most failures trace to neglected fluid that's never been changed since new
  • Install an auxiliary transmission cooler if towing or driving in hot climates; the stock radiator-mounted cooler is marginal
  • Keep carburetor topped with fresh fuel and run fuel stabilizer if stored more than a month—ethanol gums jets fast
  • Check engine and transmission mounts annually; catching them early prevents driveline damage
  • Upgrade to HEI distributor if still running points—improves starting and eliminates constant tuning
Buy one if you can turn wrenches yourself or have a good relationship with an old-school shop—they're simple and tough, but transmission work and carb fiddling will drain your wallet at dealer labor rates.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
🔧 Built by master technician Chris Hackleman · Master Technician · 20+ years.
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