The 2005 Legacy GT with the EJ20Y turbo boxer is a sporty sedan plagued by the same head gasket and turbo weaknesses as its WRX sibling, plus aging automatic transmission issues. The 3.0L H6 is far more reliable but harder to find.
Head Gasket Failure (EJ20Y Turbo)
Common · high severity
Typical onset: 80,000-130,000 mi
Symptoms: white smoke from exhaust on cold start, coolant consumption without visible leaks, milky oil cap residue, overheating under load
Fix: Full head gasket replacement requires pulling both heads, resurfacing, new timing components, and quality MLS gaskets. Budget 18-24 hours labor. Many shops recommend doing timing belt, water pump, and all seals while you're in there.
Estimated cost: $2,800-4,200
Turbocharger Failure
Occasional · high severity
Typical onset: 100,000-150,000 mi
Symptoms: blue smoke under boost, whining or grinding noise from engine bay, sudden loss of power, excessive oil consumption, check engine light with underboost codes
Fix: Turbo replacement on the EJ20Y requires removing the engine or dropping the subframe for access. OEM turbos are discontinued; expect aftermarket or used. 10-14 hours labor depending on shop approach.
Estimated cost: $2,200-3,800
Automatic Transmission Valve Body Failure (5EAT)
Common · high severity
Typical onset: 90,000-140,000 mi
Symptoms: harsh or delayed 2-3 shift, slipping between gears, transmission banging into gear from stop, flashing AT Temp light, limp mode with trans codes
Fix: The 5EAT valve body solenoids fail and contaminate the fluid. Full valve body replacement or rebuild required, trans must come out or be dropped. 8-12 hours labor. Fluid flush and external filter often not enough.
Estimated cost: $2,000-3,500
Banjo Bolt Oil Starvation (Turbo Feed Line)
Occasional · high severity
Symptoms: sudden turbo failure with no warning, catastrophic engine damage in severe cases, metal shavings in oil, turbo seized on inspection
Fix: The banjo bolt filter screens on turbo oil feed lines clog with debris, starving the turbo. Preventive replacement of banjo bolts with aftermarket filterless versions is 1 hour labor. If turbo is already damaged, see turbo replacement cost above.
Symptoms: engine won't start after belt breaks, valve-to-piston contact and bent valves, rough idle or misfires if belt jumps timing, squealing from engine bay if tensioner failing
Fix: EJ20Y is an interference engine—belt failure destroys valves. Timing belt service includes belt, tensioner, idlers, water pump, and front seals. 6-8 hours labor. If belt breaks, add head removal and valve replacement.
Symptoms: humming or growling noise from rear that increases with speed, noise changes with cornering load, ABS or traction control lights occasionally, wheel play on lift
Fix: Rear wheel bearing hubs fail earlier than most AWD Subarus due to the GT's higher torque and weight. Bearing is pressed into hub assembly. 2-3 hours per side including alignment check.
Estimated cost: $400-650 per side
Engine Mount and Transmission Mount Deterioration
Common · low severity
Typical onset: 80,000-120,000 mi
Symptoms: clunking when shifting into drive or reverse, excessive engine movement visible under hood during acceleration, vibration at idle, harsh engagement
Fix: Rubber mounts deteriorate and oil-filled mounts leak. Pitch stop mount (dogbone) and rear trans mount are most common. Replace in pairs for balance. 2-3 hours labor for both.
Estimated cost: $350-600
Intercooler Y-Pipe and Coupler Boost Leaks
Occasional · medium severity
Typical onset: 60,000-100,000 mi
Symptoms: loss of power under boost, hissing sound during acceleration, check engine light with underboost codes P0237 or P0238, turbo spooling but no power delivery
Fix: Rubber couplers crack and Y-pipe develops pinhole leaks. Inspect all intercooler piping and pressure-test system. Coupler replacement is 1-2 hours; Y-pipe replacement is 2-3 hours.
Estimated cost: $300-700
Owner tips
Change oil every 3,750 miles with quality synthetic—turbo and AVCS system are oil-critical
Replace banjo bolt filters with filterless bolts preventively if buying used
Timing belt at 105k is non-negotiable—this is an interference engine
Transmission fluid should be drained and filled every 30k miles, not flushed
Avoid tuning or mods without supporting fuel system and clutch upgrades
Buy the manual transmission version if you can find one and budget $3-4k for deferred maintenance in the first year—these are fun but need experienced Subaru shops.
AI-assisted summary drawn from NHTSA recall data, our labor-times database, and platform knowledge. Not a substitute for a pre-purchase inspection on a specific vehicle.
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AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE · 20V001000
2020-01-02 · EA15001
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (STI included), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alabama, California, Florida, Georgia, Hawaii, Louisiana, Mississippi, South Carolina, Texas, Puerto Rico, American Samoa, Guam, the Northern Mariana Islands (Saipan), and the U.S. Virgin Islands or "Zone A."
These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators with alternate inflators, free of charge. The recall began January 7, 2020. Subaru Owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKA-20.
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE · 20V002000
2020-01-02 · EA15001
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Arizona, Arkansas, Delaware, District of Columbia, Illinois, Indiana, Kansas, Kentucky, Maryland, Missouri, Nebraska, Nevada, New Jersey, New Mexico, North Carolina, Ohio, Oklahoma, Pennsylvania, Tennessee, Virginia, and West Virginia or "Zone B."
These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKB-20.
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE · 20V003000
2020-01-02 · EA15001
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester, 2003-2006 Baja, 2004-2011 Impreza, 2004-2014 WRX (including STI), 2003-2014 Legacy and Outback, and 2005-2006 Saab 9-2X vehicles originally sold, or ever registered, in the states of Alaska, Colorado, Connecticut, Idaho, Iowa, Maine, Massachusetts, Michigan, Minnesota, Montana, New Hampshire, New York, North Dakota, Oregon, Rhode Island, South Dakota, Utah, Vermont, Washington, Wisconsin, and Wyoming or "Zone C."
These vehicles had their passenger frontal air bag inflators previously replaced under a prior recall using inflators of the same design. The inflators may explode due to propellant degradation occurring after long-term exposure to high absolute humidity, temperature and temperature cycling.
Consequence: An inflator explosion may result in sharp metal fragments striking the driver or other occupants resulting in serious injury or death.
Remedy: Subaru will notify their owners. General Motors will notify Saab owners. Dealers will replace the passenger air bag inflators, free of charge. The recall began January 7, 2020. Subaru owners may contact Subaru customer service at 1-844-373-6614. Saab owners may contact the Saab Customer Assistance Center at 1-800-955-9007. Subaru's number for this recall is TKC-20.
ELECTRICAL SYSTEM:IGNITION:SWITCH · 19V297000
2019-04-11
Subaru of America, Inc. (Subaru) is recalling certain 2009-2013 Forester vehicles, 2008-2011 Impreza vehicles, 2008-2014 WRX vehicles, 2005-2014 Legacy vehicles, 2005-2014 Outback vehicles and 2006-2008 Tribeca vehicles equipped with a mechanical key ignition switch installed as a replacement part. The ball spring inside the switch may break, reducing the strength of the ignition switch. If this occurs, the weight on the key ring and certain road conditions could cause the ignition switch to move out of the run position to the accessory position, turning off the engine.
Consequence: The engine turning off unexpectedly can increase the risk of a crash. If a crash occurs under this condition, the air bag may not deploy, increasing the risk of injury.
Remedy: Subaru will notify owners, and dealers will inspect the ignition switch, replacing the ignition switch, if necessary, free of charge. The recall began May 10, 2019. Owners may contact Subaru customer service at 1-844-373-6614. Subaru's number for this recall is WUF-91.
AIR BAGS:FRONTAL:PASSENGER SIDE:INFLATOR MODULE · 15V323000
2015-05-28 · EA15001
Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Subaru Baja vehicles manufactured January 22, 2003, to July 21, 2004, 2004-2005 Impreza vehicles manufactured January 28, 2003, to May 31, 2005, 2003-2008 Subaru Legacy vehicles manufactured January 22, 2003, to May 2, 2008, 2003-2008 Subaru Outback vehicles manufactured February 18, 2003, to May 5, 2008, and 2005 Saab 9-2x vehicles manufactured February 11, 2004, to March 17, 2005. The affected vehicles are equipped with a passenger side frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture upon its deployment.
Consequence: In the event of a crash necessitating deployment of the passenger's frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy: Subaru will notify their owners and General Motors will notify Saab owners. Dealers will replace the passenger air bag inflator, free of charge. The Subaru recall began on June 17, 2015. Owners may contact Subaru customer service at 1-800-782-2783. The Saab recall began on July 27, 2015. Owners of Saab vehicles may call 1-800-955-9007. Subaru's number for this recall is WQR-53. Note: The recall completely supersedes recall 14V-399 (WQL-48) and partially supersedes recall 14V-763 (WQP-51) in that model year 2004 through 2005 Subaru Impreza and model year 2005 Saab 9-2x vehicles are now only part of this campaign. Note: On December 18, 2015 Subaru informed NHTSA of an expansion of this recall to include certain model year 2003-2004 Subaru Baja, 2003-2008 Subaru Legacy and 2003-2008 Subaru Outback vehicles.
AIR BAGS · 14V763000
2014-12-01 · PE14016
Subaru of America, Inc. (Subaru) is recalling certain model year 2003-2004 Legacy and Outback vehicles, and 2003-2005 Baja vehicles sold, or ever registered, in geographic locations associated with high absolute humidity. Specifically, vehicles sold, or ever registered, in Puerto Rico, Hawaii, the U.S. Virgin Islands, Guam, Saipan, American Samoa, Florida and adjacent counties in southern Georgia, as well as the coastal areas of Alabama, Louisiana, Mississippi and Texas. Upon deployment of the passenger side frontal air bag, excessive internal pressure may cause the inflator to rupture.
Consequence: In the event of a crash necessitating deployment of the passengers frontal air bag, the inflator could rupture with metal fragments striking the vehicle occupants potentially resulting in serious injury or death.
Remedy: Subaru will notify their owners. Dealers will replace the passenger air bag inflator, free of charge. The recall began on January 15, 2015. Owners may contact Subaru at 1-800-782-2783. Subaru's number for this recall is WQP-51. Note: This recall supersedes recall 14V-471. This recall has been partially superseded by 15V-323. All 2005 model year Subaru Legacy and Outback vehicles will now be repaired under recall 15V-323.
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS · 14V311000
2014-06-10
Subaru of America, Inc. (Subaru) is recalling certain model year 2005-2009 Outback and Legacy, 2008-2011 Impreza and 2008-2014 Impreza WRX/STI, and 2009-2013 Forester vehicles, currently, or formerly, registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. Salt water could splash on the brake lines through a gap in the fuel tank protector, resulting in excessive corrosion of the brake lines.
Note that affected vehicles not currently, or formerly registered, in the salt belt states identified above are eligible for repair, at no cost to the customer, upon request.
Consequence: Brake line corrosion may result in brake fluid leakage. Fluid leakage may result in longer distances being required to slow or stop the vehicle, increasing the risk of a crash.
Remedy: Subaru will notify owners, and dealers will test the brake system by depressing the brake pedal and inspecting for brake fluid leaks. If no brake fluid seepage is observed, the affected areas will be rustproofed with anti-corrosion wax. If brake fluid seepage is observed, the brake lines will be replaced followed by rustproofing with anti-corrosion wax. These services will be performed free of charge. The recall began July 2014 and second notifications will run through November 2014. Owners may contact Subaru at 1-800-782-2783. Subaru's recall campaign number is WQK-47. Note: This recall supersedes recall 13V-110 which applied to certain 2005-2009 Legacy/Outback vehicles. Vehicles that were remedied under the previous campaign still need additional areas rust-proofed.
SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS · 13V110000
2013-03-27
Subaru is recalling certain model year 2005-2009 Outback and Legacy vehicles manufactured from December 2003, through April 2009 and currently, or formerly, registered in Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, Wisconsin and the District of Columbia. Salt water could splash on the brake lines through a gap in the fuel tank protector, resulting in excessive corrosion of the brake lines.
Consequence: Brake line corrosion may result in brake fluid leakage. Fluid leakage may result in longer distances being required to slow or stop the vehicle, increasing the risk of a crash.
Remedy: Subaru will notify owners, and dealers will inspect the vehicles. If no brake fluid seepage is observed, the affected area will be rustproofed with anti-corrosion wax. If brake fluid seepage is observed, the brake lines will be replaced followed by rustproofing with anti-corrosion wax. These services will be performed free of charge. The recall began on May 30, 2013. Owners may contact Subaru at 1-800-782-2783. Subaru's recall campaign number is WQG-43.
AIR BAGS:SIDE/WINDOW · 04V274000
2004-06-09
THE LEFT AND RIGHT SIDE CURTAIN AIR BAGS IN CERTAIN VEHICLES INVOLVED IN THIS CAMPAIGN MAY NOT FULLY DEPLOY RAPIDLY ENOUGH WHEN ACTIVATED IN A SIDE IMPACT COLLISION. DURING A SIDE IMPACT TEST CONDUCTED BY THE INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS), THE TEST RESULTS INDICATED THAT THERE WAS A DIFFERENCE BETWEEN THE IIHS TEST RESULTS AND THE RESULT OF SIDE IMPACT TESTS CONDUCTED BY FHI.
Consequence: THIS MAY RESULT IN FAILURE TO PROVIDE THE INTENDED HEAD PROTECTION, INCREASING THE RISK OF INJURY TO A SEAT OCCUPANT.
Remedy: DEALERS WILL REPLACE THE LEFT AND RIGHT SIDE CURTAIN AIR BAG MODULES. THE RECALL BEGAN ON JUNE 11, 2004. OWNERS SHOULD CONTACT SUBARU AT 1-800-782-2783.
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